Effect of ultrasonic vibration on welding load, temperature and material flow in friction stir welding

被引:90
作者
Zhong, Y. B.
Wu, C. S. [1 ]
Padhy, G. K.
机构
[1] Shandong Univ, MOE Key Lab Liquid Solid Struct Evolut & Mat Proc, Jinan 250061, Peoples R China
基金
中国国家自然科学基金;
关键词
Friction stir welding; Ultrasonic vibration; Material flow; Welding load; Thermal cycle measurement; MICROSTRUCTURE; DEFORMATION; STEEL; ALLOY;
D O I
10.1016/j.jmatprotec.2016.08.025
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The main process variables were measured, characterized and compared in friction stir welding with/without ultrasonic vibration. The exerted ultrasonic vibration causes reduction in traverse force, tool torque and axial force of welding. Based on the measurement of thermal cycles in friction stir welding process, the thermal effect of ultrasonic vibration is negligible, and the mechanical coupling between ultrasonic vibration and tool action plays a more important role in affecting both the welding process effectiveness and the joint quality. Ultrasonic vibrations improved weld formation by either reducing or eliminating the weld defects, and the suitable process-parameter window is expanded. Dissimilar welding of AA6061-T6 to AA2024-T3 with ultrasonic vibration was used to characterize the enhanced material flow which results in the better weld formation. (C) 2016 Elsevier B.V. All rights reserved.
引用
收藏
页码:273 / 283
页数:11
相关论文
共 27 条
[1]   Evaluation of an induction-assisted friction stir welding technique for super duplex stainless steels [J].
Alvarez, Ana I. ;
Garcia, Miguel ;
Pena, Gloria ;
Sotelo, Jose ;
Verdera, David .
SURFACE AND INTERFACE ANALYSIS, 2014, 46 (10-11) :892-896
[2]   Study of ultrasonic vibrations' effect on friction stir welding [J].
Amini, S. ;
Amiri, M. R. .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2014, 73 (1-4) :127-135
[3]  
[Anonymous], 2013, CHINA WELD
[4]   Load bearing capacity of tool pin during friction stir welding [J].
Arora, A. ;
Mehta, M. ;
De, A. ;
DebRoy, T. .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2012, 61 (9-12) :911-920
[5]  
da Silva A.A.M., 2011, MATER DESIGN, V32, P2121
[6]   Tool durability maps for friction stir welding of an aluminium alloy [J].
DebRoy, T. ;
De, A. ;
Bhadeshia, H. K. D. H. ;
Manvatkar, V. D. ;
Arora, A. .
PROCEEDINGS OF THE ROYAL SOCIETY A-MATHEMATICAL PHYSICAL AND ENGINEERING SCIENCES, 2012, 468 (2147) :3552-3570
[7]   Effect of pre-hole offset on the property of the joint during laser-assisted friction stir welding of dissimilar metals steel and aluminum alloys [J].
Fei, Xinjiang ;
Jin, Xiangzhong ;
Ye, Ying ;
Xiu, Tengfei ;
Yang, Hongliang .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2016, 653 :43-52
[8]   Material flow and intermixing during dissimilar friction stir welding [J].
Gerlich, A. ;
Su, P. ;
Yamamoto, M. ;
North, T. H. .
SCIENCE AND TECHNOLOGY OF WELDING AND JOINING, 2008, 13 (03) :254-264
[9]   Investigation into the dissimilar friction stir welding of AA7020-T651 and AA6060-T6 [J].
Giraud, Landry ;
Robe, Hugo ;
Claudin, Christophe ;
Desrayaud, Christophe ;
Bocher, Philippe ;
Feulvarch, Eric .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2016, 235 :220-230
[10]  
[贺地求 He Diqiu], 2011, [焊接学报, Transactions of the China Welding Institution], V32, P70