Pressure drop of R134a in mini channels with micro pin fins during flow boiling

Flow boiling in mini channel with micro pin fin arrays is a promising technology for thermal management in various fields such as microelectronics, energy utilization and national defence. Understanding its flow char-acteristics is the pave stone for further structure optimization of two-phase microchannel heat sinks. However, previous studies paid few attentions to the effect of different structural parameters on its flow performance, especially for the application with long channels for practical evaporators in aircraft environmental control systems. In this paper, an experimental system was set up to investigate the flow boiling pressure drops of refrigerant R134a in a 300 mm long channel with micro pin fin arrays. The flow characteristics of staggered diamond pin fin arrays with different channel widths of 1.0, 1.2 and 1.4 mm and fin angles of 30 degrees, 60 degrees and 90 degrees were comprehensively investigated. The pin fins with a height of 0.5 mm were arranged in the rectangular channel through 3D printing. Two-phase pressure drops in the test section were then measured. The test range of vapor quality, mass flux, heat flux and saturation pressure were 0-1, 200-500 kg/m2s, 10.0-37.5 kW/m2 and 390-700 kPa respectively. Experimental results revealed that the smaller channel width and the greater diamond angle resulted in the greater two-phase pressure drops. The heat flux showed an insignificant influence on the two-phase pressure drops. The existing empirical correlations for pressure drops were evaluated and failed to predict the present experimental data. A new one with the consideration of pin fin structure parameters was then developed to improve the prediction accuracy with the maximum mean absolute deviation of 5.4 %. The pro-posed correlation can illuminate future study on flow boiling in mini channel with pin fin arrays and be bene-ficial for the practical design of two-phase microchannel heat sinks.