Finite element simulations of elasto-plastic processes in Nb3Sn strands

The manufacturing of Nb3Sn strands, with drawing and annealing of multifilamentary strands followed by a heat treatment at about 900 K to form the Nb3Sn by reaction of tin and niobium, has the potential to create a complex internal stress system. The strain sensitivity of the Nb3Sn superconducting properties makes prediction of the internal stresses a necessary step to understanding the performance of Nb3Sn conductors under the magnetic load conditions experienced in a coil. An elasto-plastic one dimensional finite element model, including temperature dependent stress-strain curves, annealing and manufacturing process stresses, is used to derive the internal stresses of Nb3Sn strands. The model is benchmarked against a range of experimental data, including stress-strain tensile tests, superconducting critical current-strain tests, and length changes through heat treatment and through a 4 K thermal cycle. The model can predict all the experimental features and shows a number of unexpected conclusions regarding the origin of the Nb3Sn stresses. (c) 2005 Elsevier Ltd. All rights reserved.