Wedge indentation of a thin film on a substrate based on micromorphic plasticity

In this article, we use the small strain micromorphic plasticity (MP) to study the wedge indentation of a thin film on a substrate and find qualitative agreement with experiments. A two-dimensional plane strain finite element formulation of the entire MP theory framework is outlined. The generalization of the radial return method for modeling the elasto-plastic deformation is presented. The numerical results show that the MP theory is capable of describing the initial fall in hardness at small depth of indentation and then the rise at larger depth for a soft film on a hard substrate. The indentation force and hardness increase with decreasing film thickness for a given depth. It is also shown that the hardness falls monotonically as the indentation depth increases and never approaches a constant for a hard film on a soft substrate. Contrary to the soft film/hard substrate system, the force and hardness diminish with decreasing film thickness for a given depth. Besides, the influences of internal length scale and hardening modulus of the film on hardness predictions are investigated.