Thermochemical equilibrium study of ash transformation during combustion and gasification of sewage sludge mixtures with agricultural residues with focus on the phosphorus speciation

The necessity of recycling anthropogenically used phosphorus to prevent aquatic eutrophication and decrease the economic dependency on mined phosphate ores encouraged recent research to identify potential alternative resource pools. One of these resource pools is the ash derived from the thermochemical conversion of sewage sludge. This ash is rich in phosphorus, although most of it is chemically associated in a way where it is not plant available. The aim of this work was to identify the P recovery potential of ashes from sewage sludge co-conversion processes with two types of agricultural residues, namely wheat straw (rich in K and Si) and sunflower husks (rich in K), employing thermodynamic equilibrium calculations. The results indicate that both the melting behavior and the formation of plant available phosphates can be enhanced by using these fuel blends in comparison with pure sewage sludge. This enhanced bioavailability of phosphates was mostly due to the predicted formation of K-bearing phosphates in the mixtures instead of Ca/Fe/Al phosphates in the pure sewage sludge ash. According to the calculations, gasification conditions could increase the degree of slag formation and enhance the volatilization of K in comparison with combustion conditions. Furthermore, the possibility of precipitating phosphates from ash melts could be shown. It is emphasized that the results of this theoretical study represent an idealized system since in practice, non-equilibrium influences such as kinetic limitations and formation of amorphous structures may be significant. However, applicability of thermodynamic calculations in the prediction of molten and solid phases may still guide experimental research to investigate the actual phosphate formation in the future.