Combined Application of Pipe Roof Pre-SUPPORT and Curtain Grouting Pre-Reinforcement in Closely Spaced Large Span Triple Tunnels

The platform of the Badaling Great Wall Underground Station consisted of large span triple tunnels. The triple tunnels passed through several major faults. Based on preliminary in situ monitoring, the interaction behavior among triple tunnels was significantly severe, and the original supports failed to meet the safety requirement. Therefore, pipe roof pre-support (PRPS) and curtain grouting pre-reinforcement (CGPR) were used as the pre-construction techniques. By numerical investigation, the pipe diameter, the arrangement angle of PRPS, and the grouting thickness of CGPR were optimized as 108 mm, 150 degrees, and 3 m, respectively. According to numerical results, PRPS predominantly bore loose rock and reduced mean crown settlement (MCS), while CGPR primarily improved the mechanical properties of rock and decreased the pillar plastic ratio (PPR). PRPS and CGPR had complementary advantages in time, space, and mechanical properties. PRPS could timely form a strong arch structure far ahead of the tunnel face, CGPR could effectively restrict the development of plastic zone. They mutually and actively formed a strong permanent ring in front of the tunnel face. After the field application of PRPS and CGPR, the mean surrounding rock pressure reduced by 33.4%, the MCS reduced by 58.7%, and no support damage was observed. The excavation safety was guaranteed.