Micro-machinability of bulk metallic glass in ultra-precision cutting

被引:63
作者
Chen, Xiao [1 ]
Xiao, Junfeng [1 ]
Zhu, Yan [1 ]
Tian, Ruiji [1 ]
Shu, Xuewen [2 ]
Xu, Jianfeng [1 ]
机构
[1] Huazhong Univ Sci & Technol, State Key Lab Digital Mfg Equipment & Technol, Sch Mech Sci & Engn, Wuhan 430074, Hubei, Peoples R China
[2] Huazhong Univ Sci & Technol, Wuhan Natl Lab Optoelect, Wuhan 430074, Hubei, Peoples R China
基金
中国国家自然科学基金; 中国博士后科学基金;
关键词
Bulk metallic glass; Ultra-precision cutting; Machinability; Surface roughness; Microstructure; TOOL WEAR; TRANSITION TEMPERATURE; MECHANICAL-PROPERTIES; SURFACE INTEGRITY; COMPOSITES; TITANIUM; BEHAVIOR; ALLOYS; CONDUCTIVITY; ROUGHNESS;
D O I
10.1016/j.matdes.2017.09.049
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Mirco-machinability of Zr55Cu30Al10Ni5 bulk metallic glass including surface integrity, cutting force, chip morphology, and toolwearwas investigated by means of ultra-precision cuttingwith a diamond tool and a boron nitride tool. The results showed that the metallic glass only attained the lowest surface roughness of about R-a 100 nm and was difficult to cut to achieve a mirror surface due to its viscous flow even using a depth of cut of 0.6 mu m. An empirical metal micro-cutting force model was applicable for the bulk metallic glass only under the condition that the undeformed chip thickness was larger than the tool edge radius. The diamond tool showed a better wear resistance but a worse machined surface quality as compared to the PCBN tool. TEM observation and nanoindentation analysis indicated that nanocrystallization of the metallic glass and work softening were detected after the micro-machining. Besides, the generation of shear bands and its effect on the machinability of the bulk metallic glass were disscussed. (C) 2017 Elsevier Ltd. All rights reserved.
引用
收藏
页码:1 / 12
页数:12
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