Process parameter influence on performance of friction taper stud welds in AISI 4140 steel

被引:56
作者
Hattingh, D. G. [1 ]
Bulbring, D. L. H. [1 ]
Els-Botes, A. [1 ]
James, M. N. [1 ,2 ]
机构
[1] Nelson Mandela Metropolitan Univ, Fac Engn Built Environm & Informat Technol, Frict Proc Res Inst, ZA-6031 Port Elizabeth, South Africa
[2] Univ Plymouth, Sch Marine Sci & Engn, Plymouth PL4 8AA, Devon, England
来源
MATERIALS & DESIGN | 2011年 / 32卷 / 06期
关键词
Welding; Ferrous metals and alloys; Mechanical;
D O I
10.1016/j.matdes.2011.02.001
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Friction taper stud welding is a new variant of friction welding which has been developed from the principles of friction hydro-pillar processing. This paper considers the effect of weld process parameters on weld defects, macrostructure and mechanical properties in AISI 4140 steel. It also presents 3D residual stress data for a typical friction taper stud weld. Applied downwards force, rotational speed and plunge depth (equivalent to consumable length) of the stud tool were systematically varied whilst measuring tool torque and temperature at several locations during welding. A simple Taguchi analysis was then used to relate process parameters and weld tensile strength. The combinations of parameters leading to high tensile strength are identified and linked to the occurrence of specific weld defects. (C) 2011 Elsevier Ltd. All rights reserved.
引用
收藏
页码:3421 / 3430
页数:10
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