A New Approach to Compensator Design Based on Multi-Loop Technique and Scalable Forward Model Complexity

Using a compensator in the structure is one of the simplest ways to achieve efficient control of a non-linear process. Unfortunately, accessing the inverse process model is not a trivial issue. Except for some special cases, it is much easier to determine the forward process model than the inverse one. For this reason, it would be interesting to propose an alternative solution to the well-known feedforward control method. In this paper, a simple multi-loop concept will be introduced. The main idea is based on the natural (but limited) robustness offered by a single PID loop and the ability to scale up the complexity of the forward process model. The proposed structure multiplies a single PID loop including forward models with increasing complexity to calculate the resultant non-linear control value. This new approach produces a comparable performance to the feedforward method but does not require access to the inverse properties of the process. The idea was evaluated in terms of stability and robustness to parameter changes. In addition, a simulation study was carried out using two coupled non-linear processes, i.e., the position control of a robot manipulator with force interaction. The selection of this process was no casual choice. On the one hand, it is extremely complex; however, on the other hand, it provides the possibility to determine both the inverse and the forward dynamic model. This capability was helpful to perform an effective comparison of the proposed solution with the known feedforward structure.