Analytical Prediction of Residual Stress in the Machined Surface during Milling

被引:14
作者
Yue, Caixu [1 ]
Hao, Xiaole [1 ]
Ji, Xia [2 ]
Liu, Xianli [1 ]
Liang, Steven Y. [3 ]
Wang, Lihui [4 ]
Yan, Fugang [1 ]
机构
[1] Harbin Univ Sci & Technol, Minist Educ, Key Lab Adv Mfg & Intelligent Technol, 52 Xuefu Rd, Nangang 150080, Peoples R China
[2] Donghua Univ, Sch Mech Engn, 2999 North Renmin Rd, Shanghai 201620, Peoples R China
[3] Georgia Inst Technol, Woodruff Sch Mech Engn, Atlanta, GA 30332 USA
[4] KTH Royal Inst Technol, Dept Prod Engn, S-10044 Stockholm, Sweden
基金
国家自然科学基金国际合作与交流项目;
关键词
milling force; residual stress; analytical model; thermal-mechanical coupling; milling process; CHIP FORMATION; MODEL; SHEAR;
D O I
10.3390/met10040498
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
An analytical prediction model for residual stress during milling is established, which considers the thermal-mechanical coupling effect. Considering the effects of thermal-mechanical coupling, the residual stress distribution in the workpiece is determined by the stress loading history according to McDowell ' s hybrid algorithm. Based on the analysis of the geometric relationship of orthogonal cutting, the prediction model for milling force and residual stress in the machined surface is established. The research results can provide theoretical basis for stress control during milling.
引用
收藏
页数:20
相关论文
共 15 条
[1]   A new material model for 2D numerical simulation of serrated chip formation when machining titanium alloy Ti-6Al-4V [J].
Calamaz, Madalina ;
Coupard, Dorninique ;
Girot, Franck .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2008, 48 (3-4) :275-288
[2]   Dynamics of chip formation during orthogonal cutting of titanium alloy Ti-6Al-4V [J].
Cotterell, M. ;
Byrne, G. .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2008, 57 (01) :93-96
[3]   Material constitutive model and chip separation criterion influence on the modeling of Ti6Al4V machining with experimental validation in strictly orthogonal cutting condition [J].
Ducobu, F. ;
Riviere-Lorphevre, E. ;
Filippi, E. .
INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES, 2016, 107 :136-149
[4]   Prediction of residual stress regeneration in multi-pass milling [J].
Fergani, Omar ;
Jiang, Xiaohui ;
Shao, Yamin ;
Welo, Torgeir ;
Yang, Jianguo ;
Liang, Steven .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2016, 83 (5-8) :1153-1160
[5]   Analytical modeling of residual stress and the induced deflection of a milled thin plate [J].
Fergani, Omar ;
Lazoglu, Ismail ;
Mkaddem, Ali ;
El Mansori, Mohamed ;
Liang, Steven Y. .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2014, 75 (1-4) :455-463
[6]   Analytical modeling of residual stress formation in workpiece material due to cutting [J].
Huang, Kun ;
Yang, Wenyu .
INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES, 2016, 114 :21-34
[7]   Analytical Model for Prediction of Residual Stress in Dynamic Orthogonal Cutting Process [J].
Huang, Xin-Da ;
Zhang, Xiao-Ming ;
Leopold, Jurgen ;
Ding, Han .
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2018, 140 (01)
[8]   Cutting temperature modeling based on non-uniform heat intensity and partition ratio [J].
Huang, Y ;
Liang, SY .
MACHINING SCIENCE AND TECHNOLOGY, 2005, 9 (03) :301-323
[9]  
Ji X., 2012, P ASME 2012 INT MAN
[10]   PREDICTING STRAIN RATE IN ZONE OF INTENSE SHEAR IN WHICH CHIP IS FORMED IN MACHINING FROM DYNAMIC FLOW-STRESS PROPERTIES OF WORK MATERIAL AND CUTTING CONDITIONS [J].
OXLEY, PLB ;
HASTINGS, WF .
PROCEEDINGS OF THE ROYAL SOCIETY OF LONDON SERIES A-MATHEMATICAL PHYSICAL AND ENGINEERING SCIENCES, 1977, 356 (1686) :395-410