Detection of accelerated tool wear in turning

被引:19
|
作者
Bombinski, Sebastian [1 ]
Kossakowska, Joanna [2 ]
Jemielniak, Krzysztof [2 ]
机构
[1] Kazimierz Pulaski Univ Technol & Humanities Radom, Ul Stasieckiego 54, PL-26600 Radom, Poland
[2] Warsaw Univ Technol, Narbutta 86, PL-02524 Warsaw, Poland
关键词
Turning; Accelerated tool wear detection; Cutting force; Hierarchical time windows; ONLINE; FORCE; MODEL; PREDICTION; MACHINE; NETWORK; SIGNALS;
D O I
10.1016/j.ymssp.2021.108021
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
There are many algorithms for the identification of gradual tool wear (GTW) which usually counts in minutes and the detection of catastrophic tool failure (CTF) which counts in milliseconds. However, the tool may lose its cutting ability by accelerated tool wear (ATW), which may last several seconds and cannot be sensed either by GTW or CTF detection algorithms. The paper presents an innovative algorithm for early detection of ATW and CTF. It consists in comparing the waveforms of the cutting force sensor signal in hierarchical time windows. The compared waveforms are independent of the absolute value of the signal. This allows the detection of ATWs of different intensity and duration. Tests proved that successful detection of ATW allows for prevention of CTF.
引用
收藏
页数:16
相关论文
共 50 条
  • [1] EXPERIMENTATION AND PREDICTION OF THE WEAR OF A CUTTING TOOL IN TURNING PROCESS
    Merzoug, M.
    Benamara, N.
    Boulenouar, A.
    Bouchouicha, B.
    Mazari, M.
    ARCHIVES OF METALLURGY AND MATERIALS, 2018, 63 (02) : 563 - 573
  • [2] Tool wear estimation in turning operations
    Ghasempoor, A
    Moore, TN
    Jeswiet, J
    CONDITION MONITORING '99, PROCEEDINGS, 1999, : 255 - 268
  • [3] Online Detection of Turning Tool Wear Based on Machine Vision
    Dong, Xinfeng
    Li, Yongsheng
    JOURNAL OF COMPUTING AND INFORMATION SCIENCE IN ENGINEERING, 2022, 22 (05)
  • [4] Robust Tool Wear Monitoring Using Systematic Feature Selection in Turning Processes With Consideration of Uncertainties
    Zhang, Bin
    Katinas, Christopher
    Shin, Yung C.
    JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2018, 140 (08):
  • [5] Tool wear detection in turning operations using singular spectrum analysis
    Salgado, DR
    Alonso, FJ
    JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2006, 171 (03) : 451 - 458
  • [6] A review of flank wear prediction methods for tool condition monitoring in a turning process
    Siddhpura, A.
    Paurobally, R.
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2013, 65 (1-4) : 371 - 393
  • [7] Monitoring of tool wear states in turning based on wavelet analysis
    Gong, WG
    Obikawa, T
    Shirakashi, T
    JSME INTERNATIONAL JOURNAL SERIES C-MECHANICAL SYSTEMS MACHINE ELEMENTS AND MANUFACTURING, 1997, 40 (03): : 447 - 453
  • [8] Tool wear deceleration in turning of Inconel 625
    Lotfi M.
    Farid A.A.
    Jahanbakhsh M.
    International Journal of Machining and Machinability of Materials, 2019, 21 (04): : 321 - 335
  • [9] Tool wear monitoring during the turning process
    Kopac, J
    Sali, S
    JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2001, 113 (1-3) : 312 - 316
  • [10] Analysis of the Suitability of Signal Features for Individual Sensor Types in the Diagnosis of Gradual Tool Wear in Turning
    Kossakowska, Joanna
    Bombinski, Sebastian
    Ejsmont, Krzysztof
    ENERGIES, 2021, 14 (20)