Synthesis of carbon nanofibers from poly(ethylene glycol) with controlled structure

Through fine tuning of synthesis conditions, we successfully synthesized three types of carbon nanofiber (CNF) (herring-bone carbon nanofiber, platelet carbon nanofiber, and cup-stacked carbon nanofiber) by the thermal decomposition of a mixture of poly(ethylene glycol) (PEG) and nickel chloride (NiCl2). A series of experimental results demonstrated that the key factors for the selective synthesis of these CNFs were the (1) NiCl2/PEG ratio, (2) drying time of the polymeric mixture, (3) state of PEG (liquid or solid) before temperature rising, and (4) temperature profile during the thermal decomposition. Changes in these conditions contributed to the formation of Ni catalyst particles from the catalyst NiCl2 with different morphology, thereby resulting in the growth of different types of CNF or amorphous carbon products according to the catalyst particle's shape. Also, we found that the mechanism of CNF growth in this synthesis method was fundamentally the same as that in chemical vapor deposition (CVD).