Influence of Manufacturing Tolerances on Cogging Torque in Interior Permanent Magnet Machines with Eccentric and Sinusoidal Rotor Contours

被引:38
作者
Ge, Xiao [1 ]
Zhu, Z. Q. [1 ]
机构
[1] Univ Sheffield, Elect Machines & Drives Grp, Sheffield S1 3JD, S Yorkshire, England
关键词
Cogging torque; interior permanent magnet (IPM) machines; manufacturing tolerances; rotor contour; DESIGN; MOTORS;
D O I
10.1109/TIA.2017.2693264
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Rotor shaping methods are frequently used to reduce the cogging torque in interior permanent magnet (IPM) machines. This paper investigates the influence of manufacturing tolerances on cogging torque in IPM machines with eccentric and sinusoidal rotor contours. First, two 12-slot/8-pole IPM machine models are established and the fundamental performance under ideal conditions is presented. Then, based on the most sensitive distributions of nonideal PMs and assembly tooth-bulges, additional cogging torque components are calculated, respectively, together with a comparative study to identify the different sensitivities between the two rotor contour designs. For verification, the field spatial harmonics with and without considering the tolerances are further analyzed, followed by tests on the prototypes with and without amplified tolerances.
引用
收藏
页码:3568 / 3578
页数:11
相关论文
共 27 条
[1]  
Akita H, 2003, IEEE IND APPLIC SOC, P367
[2]   Design techniques for reducing the cogging torque in surface-mounted PM motors [J].
Bianchi, N ;
Bolognani, S .
IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, 2002, 38 (05) :1259-1265
[3]   Design and Operation of Interior Permanent-Magnet Motors With Two Axial Segments and High Rotor Saliency [J].
Chen, Hang-Sheng ;
Dorrell, David G. ;
Tsai, Mi-Ching .
IEEE TRANSACTIONS ON MAGNETICS, 2010, 46 (09) :3664-3675
[4]   Optimization of Permanent Magnet Surface Shapes of Electric Motors for Minimization of Cogging Torque Using FEM [J].
Chen, Ningning ;
Ho, S. L. ;
Fu, W. N. .
IEEE TRANSACTIONS ON MAGNETICS, 2010, 46 (06) :2478-2481
[5]   Manufacturing Tolerances: Estimation and Prediction of Cogging Torque Influenced by Magnetization Faults [J].
Coenen, I. ;
van der Giet, M. ;
Hameyer, K. .
IEEE TRANSACTIONS ON MAGNETICS, 2012, 48 (05) :1932-1936
[6]   Magnet shaping for minimal magnet volume in machines [J].
Dubois, MR ;
Polinder, H ;
Ferreira, JA .
IEEE TRANSACTIONS ON MAGNETICS, 2002, 38 (05) :2985-2987
[7]   Design and Experimental Verification of an 18-Slot/14-pole Fractional-Slot Concentrated Winding Interior Permanent Magnet Machine [J].
Dutta, Rukmi ;
Chong, Lester ;
Rahman, M. F. .
IEEE TRANSACTIONS ON ENERGY CONVERSION, 2013, 28 (01) :181-190
[8]   Fractional-Slot Concentrated-Windings Synchronous Permanent Magnet Machines: Opportunities and Challenges [J].
El-Refaie, Ayman M. .
IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, 2010, 57 (01) :107-121
[9]  
Evangeline S.Jebarani., 2010, 5th IET International Conference on Power Electronics, Machines and Drives (PEMD 2010), P1
[10]   Comparison of Cogging Torque Reduction in Permanent Magnet Brushless Machines by Conventional and Herringbone Skewing Techniques [J].
Fei, W. ;
Zhu, Z. Q. .
IEEE TRANSACTIONS ON ENERGY CONVERSION, 2013, 28 (03) :664-674