Development of Miniature Moving Magnet Cryocooler SX040

State of the art high performance cooled IR systems need to have more than just excellent E/O performance. Minimum size weight and power (SWaP) are the design goals to meet our forces' mission requirements. Key enabler for minimum SWaP of IR imagers is the operation temperature of the focal plane array (FPA) employed. State of the art MCT[1] or InAsSb nBn([2]) technology has the potential to rise the FPA temperature from 77 K to 130-150 K (high operation temperature HOT) depending on the specific cut-off wavelength. Using a HOT FPA will significantly lower SWaP and keep those parameters finally dominated by the employed cryocooler. Therefore compact high performance cryocoolers are mandatory. For highest MTTF life AIM developed its Flexure Bearing Moving Magnet product family "SF". Such coolers achieve more than 20000 h MTTF with Stirling type expander and more than 5 years MTTF life with Pulse Tube coldfinger (like for Space applications). To keep the high lifetime potential but to significantly improve SWaP AIM is developing its "SX" type cooler family. The new SX040 cooler incorporates a highly efficient dual piston Moving Magnet driving mechanism resulting in very compact compressor of less than 100mm length. The cooler's high lifetime is also achieved by placing the coils outside the helium vessel as usual for moving magnet motors. The mating 1/4" expander is extremely compact with less than 63 mm length. This allows a total dewar length from optical window to expander warm end of less than 100 mm even for large cold shields. The cooler is optimized for HOT detectors with operating temperatures exceeding 95 K. While this kind of cooler is the perfect match for many applications, handheld sights or targeting devices for the dismounted soldier are even more challenging with respect to SWaP. AIM therefore started to develop an even smaller cooler type with single piston and balancer. This paper gives an overview on the development of this new compact cryocooler. Technical details and performance data will be shown.