Understanding error generation in fused deposition modeling

被引:50
作者
Bochmann, Lennart [1 ]
Bayley, Cindy [2 ]
Helu, Moneer [2 ]
Transchel, Robert [1 ]
Wegener, Konrad [1 ]
Dornfeld, David [2 ]
机构
[1] Swiss Fed Inst Technol Zurich, Inst Machine Tools & Mfg IWF, Zurich, Switzerland
[2] Univ Calif Berkeley, Lab Mfg & Sustainabil LMAS, Berkeley, CA 94720 USA
来源
SURFACE TOPOGRAPHY-METROLOGY AND PROPERTIES | 2015年 / 3卷 / 01期
关键词
additive manufacturing; error generation; accuracy and precision; fused deposition modeling; COMPENSATION; MACHINE;
D O I
10.1088/2051-672X/3/1/014002
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
Additive manufacturing offers completely new possibilities for the manufacturing of parts. The advantages of flexibility and convenience of additive manufacturing have had a significant impact on many industries, and optimizing part quality is crucial for expanding its utilization. This research aims to determine the sources of imprecision in fused deposition modeling (FDM). Process errors in terms of surface quality, accuracy and precision are identified and quantified, and an error-budget approach is used to characterize errors of the machine tool. It was determined that accuracy and precision in the y direction (0.08-0.30 mm) are generally greater than in the x direction (0.12-0.62 mm) and the z direction (0.21-0.57 mm). Furthermore, accuracy and precision tend to decrease at increasing axis positions. The results of this work can be used to identify possible process improvements in the design and control of FDM technology.
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收藏
页数:9
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