This paper discusses the issues of robust machining process controller synthesis. In practical cases, operating conditions have strong effects on the process dynamics, and it is very difficult to use a fixed controller to achieve a satisfactory performance. Here, a fuzzy logic inference mechanism is introduced to adjust the controller according to the on-line measurements of operating variables which define the operating conditions or operating points of the processes, and a linear matrix inequality (LMI) based hybrid approach is developed to achieve robust properties against modelling errors, uncertainties, disturbances, and inaccuracy of on-line measurements. The simulation results of a design example (an end milling process control) shows that robust stability and satisfactory performance have been achieved.