Effect of PVD film's residual stresses on their mechanical properties, brittleness, adhesion and cutting performance of coated tools

被引:70
作者
Skordaris, G. [1 ]
Bouzakis, K. D. [1 ]
Kotsanis, T. [1 ]
Charalampous, P. [1 ]
Bouzakis, E. [2 ]
Breidenstein, B. [3 ]
Bergmann, B. [3 ]
Denkena, B. [3 ]
机构
[1] Aristotle Univ Thessaloniki, Mech Engn Dept, Lab Machine Tools & Mfg Engn, Thessaloniki, Greece
[2] German Univ Technol Oman GUtech, Dept Engn, Muscat, Oman
[3] Leibniz Iniversitat Hannover, Inst Prod Engn & Machine Tools, Garbsen, Germany
关键词
PVD coatings; Residual stresses; Brittleness; Adhesion; Wear; IMPACT TEST; OPTIMIZATION; COATINGS;
D O I
10.1016/j.cirpj.2016.11.003
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Coated cemented carbide inserts with diverse compressive residual stresses in the film structure were manufactured applying different substrate bias voltages. Moreover, a portion of the coated specimens was annealed for eliminating compressive residual stresses. Residual stress measurements, nanoindentations, nano- and inclined-impact tests, as well as FEM-supported calculations were performed for assessing the coating's mechanical properties, cohesion, brittleness and adhesion. Furthermore, the cutting performance of the coated inserts was investigated in turning AISI 1045. According to the attained results, coating residual stresses affect significantly the film properties and wear behavior. Hereupon, a certain residual stress level can be considered as optimum. (C) 2016 CIRP.
引用
收藏
页码:145 / 151
页数:7
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