A Tubular Staggered-Teeth Transverse-Flux PMLM With Circumferentially Distributed Three-Phase Windings

This paper investigates a special tubular staggered-teeth transverse-flux permanent-magnet linear machine (TST-TFPMLM) for a free-piston Stirling power generating system. With the complicated flux leakage characteristic of the TST-TFPMLM considered, the general forms and evaluation method of the flux leakage are investigated by finite-element analysis, and the distribution law and reduction method of the flux leakage are obtained. To help the initial design of the TST-TFPMLM, both back electromotive force (EMF) and thrust are taken as the main concerned aims, and the influence of some primary structural parameters on both back EMF and thrust is studied. To improve the key performances of the TST-TFPMLM, the power factor is investigated with respect to the dimensions of permanent magnets (PMs), winding turns, armature current, internal power factor angle, and tooth tip dimensions. Furthermore, the methods of improving both efficiency and thrust density are explored. A prototype machine is manufactured and tested, and satisfactory experimental results are obtained, showing the feasibility of the TST-TFPMLM for the free-piston Stirling power generating system. This investigation provides a new idea to solve the drawbacks of conventional transverse-flux PM linear machines, which include complicated structure, poor manufacturability, high flux leakage, and low power factor.