Optimization of cutting conditions for surface roughness in CNC end milling

被引:48
作者
Raju, Kantheti Venkata Murali Krishnam [1 ]
Janardhana, Gink Ranga [2 ]
Kumar, Podaralla Nanda [3 ]
Rao, Vanapalli Durga Prasada [1 ]
机构
[1] SRKR Engn Coll, Dept Mech Engn, Bhimavaram, AP 534204, India
[2] JNTU Coll Engn, Dept Mech Engn, Kakinada, AP, India
[3] Narayanadri Inst Sci & Technol, Dept Mech Engn, Rajampet, AP, India
关键词
End milling; Cutting parameters; Surface roughness; Multiple regression; Genetic algorithm; Optimization; MODEL; PREDICTION; PARAMETERS; OPERATIONS;
D O I
10.1007/s12541-011-0050-7
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The aim of this research is to develop an integrated study of surface roughness to model and optimize the cutting parameters when end milling of 6061 aluminum alloy with HSS and carbide tools under dry and wet conditions. A multiple regression analysis using analysis of variance is conducted to determine the performance of experimental measurements and to show the effect of cutting parameters on the surface roughness. The second-order mathematical models in terms of machining parameters have been developed for each of these conditions on the basis of experimental results. Genetic algorithm (GA) supported with the regression equation is utilized to determine the best combinations of cutting parameters providing roughness to the lower surface through optimization process. The value obtained from GA is compared with that of experimental value and found reliable. It is observed from the results that the developed study can be applied to other machining processes operating under different machining conditions.
引用
收藏
页码:383 / 391
页数:9
相关论文
共 29 条
[1]   Computer-aided analysis of a surface-roughness model for end milling [J].
Alauddin, M ;
ElBaradie, MA ;
Hashmi, MSJ .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 1995, 55 (02) :123-127
[2]  
[Anonymous], 1991, Foundations of Genetic Algorithms
[3]   A study of Taguchi optimization method for identifying optimum surface roughness in CNC face milling of cobalt-based alloy (stellite 6) [J].
Bagci, Eyup ;
Aykut, Seref .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2006, 29 (9-10) :940-947
[4]   Prediction of surface roughness in CNC face milling using neural networks and Taguchi's design of experiments [J].
Benardos, PG ;
Vosniakos, GC .
ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING, 2002, 18 (5-6) :343-354
[5]   Prediction of surface roughness with genetic programming [J].
Brezocnik, M ;
Kovacic, M ;
Ficko, M .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2004, 157 :28-36
[6]   Design optimization of cutting parameters for side milling operations with multiple performance characteristics [J].
Chang, Ching-Kao ;
Lu, H. S. .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2007, 32 (1-2) :18-26
[7]   Study on the Response Surface Model of Machining Error in Internal Lathe Boring [J].
Chun, Se-Ho ;
Ko, Tae Jo .
INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING, 2011, 12 (02) :177-182
[8]   An efficient constraint handling method for genetic algorithms [J].
Deb, K .
COMPUTER METHODS IN APPLIED MECHANICS AND ENGINEERING, 2000, 186 (2-4) :311-338
[9]  
Deb K., 1995, Complex Systems, V9, P115
[10]  
Deb K., 1996, Computer Science and informatics, V26, P30