Hilbert-Huang Transform Analysis of Machining Stability in Ball-Nose End-Milling of Curved Surface

被引:4
作者
Azka, Muizuddin [1 ,2 ]
Yamada, Keiji [1 ]
Al Huda, Mahfudz [2 ]
Mani, Kyosuke [3 ]
Tanaka, Ryutaro [1 ]
Sekiya, Katsuhiko [1 ]
机构
[1] Hiroshima Univ, Grad Sch Engn, 1-4-1 Kagamiyama, Higashihiroshima, Hiroshima 7398527, Japan
[2] Agcy Assessment & Applicat Technol BPPT, Cent Jakarta, Indonesia
[3] Acquisit Technol & Logist Agcy ATLA, Ground Syst Res Ctr, Sagamihara, Kanagawa, Japan
关键词
machining stability; curved surface milling; ball-end-mill; Hilbert-Huang transform; CHATTER STABILITY; ANALYTICAL PREDICTION; CUTTING FORCE; IDENTIFICATION; FREQUENCY;
D O I
10.20965/ijat.2020.p0500
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
This paper investigates the machining stability in ball-end-milling of curved surface in which the inclination of tool continuously changes. Initially, the influence of inclination angle is geometrically investigated on the parameters such as immersion angle and cutting velocity. Then, the paper presents the stability lobe diagrams of the process. Curved surface milling is simulated by slot milling on a cylindrical workpiece using a ball-end-mill to obtain the cutting force and vibration, which are used for fast-Fourier transform and Hilbert-Huang transform(HHT) analyses. Experimental results show that the cutting force increases, and the stability becomes worse with the inclination angle, while the machining errors decrease with the inclination. The vibration analysis showed that the HHT can detect the transition from stable to unstable during milling of curved surface in the time-frequency plots.
引用
收藏
页码:500 / 511
页数:12
相关论文
共 25 条
[1]  
Alan S., 2010, International Journal of Automation Technology, V4, P259, DOI DOI 10.20965/IJAT.2010.P0259
[2]   Chatter stability of metal cutting and grinding [J].
Altintas, Y ;
Weck, M .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2004, 53 (02) :619-642
[3]  
Altintas Y, 2012, MANUFACTURING AUTOMATION: METAL CUTTING MECHANICS, MACHINE TOOL VIBRATIONS, AND CNC DESIGN, 2ND EDITION, P1
[4]   Chatter stability of milling in frequency and discrete time domain [J].
Altintas, Y. ;
Stepan, G. ;
Merdol, D. ;
Dombovari, Z. .
CIRP JOURNAL OF MANUFACTURING SCIENCE AND TECHNOLOGY, 2008, 1 (01) :35-44
[5]   Analytical prediction of stability lobes in ball end milling [J].
Altintas, Y ;
Shamoto, E ;
Lee, P ;
Budak, E .
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 1999, 121 (04) :586-592
[6]   Analytical prediction of three dimensional chatter stability in milling [J].
Altintas, Y .
JSME INTERNATIONAL JOURNAL SERIES C-MECHANICAL SYSTEMS MACHINE ELEMENTS AND MANUFACTURING, 2001, 44 (03) :717-723
[7]  
Altintas Y, 1995, CIRP ANN-MANUF TECHN, V44, P357, DOI DOI 10.1016/S0007-8506(07)62342-7
[8]  
Arai W., 2012, INT J AUTOMATION TEC, V12
[9]   Determination of the chip geometry, cutting force and roughness in free form surfaces finishing milling, with ball end tools [J].
Bouzakis, KD ;
Aichouh, P ;
Efstathiou, K .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2003, 43 (05) :499-514
[10]   Prediction of workpiece dynamics and its effects on chatter stability in milling [J].
Budak, Erhan ;
Tunc, L. Taner ;
Alan, Salih ;
Ozguven, H. Nevzat .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2012, 61 (01) :339-342