3-Dimensional kinematics simulation of face milling

被引:15
作者
Tapoglou, Nikolaos [1 ]
Antoniadis, Aristomenis [1 ]
机构
[1] Tech Univ Crete, Dept Prod Engn & Management, Khania 73100, Crete, Greece
关键词
Face milling; Cutting forces; CAD based simulation; SURFACE-ROUGHNESS; CUTTING FORCES; TOOL-WEAR; NEURAL-NETWORK; OPTIMIZATION; OPERATION; CUTTER; DESIGN; PREDICTION; PARAMETERS;
D O I
10.1016/j.measurement.2012.03.026
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Face milling is currently the most effective and productive manufacturing method for roughing and finishing large surfaces of metallic parts. Milling data, such as surface topomorphy, surface roughness, non-deformed chip dimensions, cutting force components and dynamic cutting behavior, are very helpful, especially if they can be accurately produced by means of a simulation program. This paper presents a novel simulation model which has been developed and embedded in a commercial CAD environment. The model simulates the true tool kinematics using the exact geometry of the cutting tool thus accurately forecasting the resulting roughness. The accuracy of the simulation model has been thoroughly verified, with the aid of a wide variety of cutting experiments. The proposed model has proved to be suitable for determining optimal cutting conditions for face milling. The software can be easily integrated into various CAD-CAM systems. (C) 2012 Elsevier Ltd. All rights reserved.
引用
收藏
页码:1396 / 1405
页数:10
相关论文
共 33 条
[1]   Optimisation of multi-pass cutting parameters in face-milling based on genetic search [J].
Antonio, C. A. Conceicao ;
Castro, C. F. ;
Davim, J. P. .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2009, 44 (11-12) :1106-1115
[2]   Modeling of cutting forces as function of cutting parameters for face milling of satellite 6 using an artificial neural network [J].
Aykut, S. ;
Golcu, M. ;
Semiz, S. ;
Ergur, H. S. .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2007, 190 (1-3) :199-203
[3]   Experimental observation of tool wear, cutting forces and chip morphology in face milling ofcobalt based super-alloy with physical vapour deposition coated and uncoated tool [J].
Aykut, Seref ;
Bagci, Eyup ;
Kentli, Aykut ;
Yazicioglu, Osman .
MATERIALS & DESIGN, 2007, 28 (06) :1880-1888
[4]   Optimization of feedrate in a face milling operation using a surface roughness model [J].
Baek, DK ;
Ko, TJ ;
Kim, HS .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2001, 41 (03) :451-462
[5]   A study of Taguchi optimization method for identifying optimum surface roughness in CNC face milling of cobalt-based alloy (stellite 6) [J].
Bagci, Eyup ;
Aykut, Seref .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2006, 29 (9-10) :940-947
[6]   Modeling of cutting forces in a face-milling operation with self-propelled round insert milling cutter [J].
Baro, PK ;
Joshi, SS ;
Kapoor, SG .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2005, 45 (7-8) :831-839
[7]   Prediction of surface roughness in CNC face milling using neural networks and Taguchi's design of experiments [J].
Benardos, PG ;
Vosniakos, GC .
ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING, 2002, 18 (5-6) :343-354
[8]   Cutting force-based real-time estimation of tool wear in face milling using a combination of signal processing techniques [J].
Bhattacharyya, P. ;
Sengupta, D. ;
Mukhopadhyay, S. .
MECHANICAL SYSTEMS AND SIGNAL PROCESSING, 2007, 21 (06) :2665-2683
[9]   A study of high efficiency face milling tools [J].
Chang, CS .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2000, 100 (1-3) :12-29
[10]   Application of factorial design for studying the burr behaviour during face milling of motor engine blocks [J].
da Silva, Luiz Carlos ;
de Melo, Anderson Clayton A. ;
Machado, Alisson Rocha ;
da Silva, Marcio Bacci ;
Souza Junior, Antonio Maria .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2006, 179 (1-3) :154-160