Design verification methodology for a solenoid valve for industrial applications

Solenoid operated valves (SOV) are widely used in many applications due to their fast dynamic responses, cost effectiveness, and less contamination sensitive characteristics. In this paper, we tried to provide a convenient method of design verification of SOV to design engineers who depend on their experiences and experiment during design and development process of SOV. First, we summarize a detailed procedure for designing SOVs for industrial applications. All of the design constraints are defined in the first step of the design, and then the detail design procedure is presented based on design experiences as well as various physical and electromagnetic relationships. Secondly, we have suggested a verification method of this design using theoretical relationships, which enables optimal design of SOV from a point of view of safety factor of design attraction force. Lastly, experimental performance tests using several prototypes manufactured based on this design method show that the suggested design verification methodology is appropriate for designing new models of solenoids. We believe that this verification process is novel logic and useful to save time and expenses during development of SOV because verification tests with manufactured specimen may be substituted partly by this verification methodology.