Removal of Iron from a Secondary Al-Si Die-Casting Alloy by Metal Melt Filtration in a Laboratory Filtration Apparatus

被引:8
|
作者
Schoss, Johannes Paul [1 ]
Becker, Hanka [2 ]
Kessler, Andreas [1 ]
Leineweber, Andreas [2 ]
Wolf, Gotthard [1 ]
机构
[1] TU Bergakad Freiberg, Foundry Inst, D-09599 Freiberg, Germany
[2] TU Bergakad Freiberg, Inst Mat Sci, D-09599 Freiberg, Germany
关键词
aluminum alloys; intermetallic phases; iron removal; metal melt filtration; sludge formations; CONTAINING INTERMETALLIC PHASES; RECYCLED ALUMINUM; SLUDGE PARTICLES; FE; ALPHA-AL(FEMN)SI; PRECIPITATION; NUCLEATION; MANGANESE; EVOLUTION; BEHAVIOR;
D O I
10.1002/adem.202100695
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The influence of chemical composition and cooling rate is investigated on a secondary die-casting alloy with the aim of reduction of iron using metal melt filtration in a specially developed laboratory filtration apparatus. Based on the defined thermal conditions of the device, differential scanning calorimetry (DSC) cooling curves are determined to obtain formation temperatures of the primary iron-containing intermetallic phases (also called sludge phases) for an EN AC-AlSi9Cu3(Fe) alloy with different contents of Fe, Mn, and Cr. The DSC samples are then analyzed metallographically, and the results are compared with CalPhaD calculations. After that, the temperature of the sludge formation is adjusted using furnace-operating curves to confirm the presence of the intermetallic phases by sedimentation and filtration trials. The Fe content is reduced by about 50%, as shown by chemical analysis based on remelted materials in optical emission spectroscopy. The elements Mn and Cr decrease by approximate to 66% and 86% after filtration at 620 degrees C, respectively.
引用
收藏
页数:15
相关论文
共 50 条
  • [1] DIE FILLING AND SOLIDIFICATION OF AL-SI ALLOY IN HIGH-PRESSURE DIE-CASTING
    GHOMASHCHI, MR
    SCANDINAVIAN JOURNAL OF METALLURGY, 1993, 22 (02) : 61 - 67
  • [2] Difference in Solidification Process between Al-Mg Alloy and Al-Si Alloy in Die-Casting
    Choi, Se-Weon
    Kim, Young-Chan
    Cho, Jae-Ik
    Kang, Chang-Seog
    Hong, Sung-Kil
    KOREAN JOURNAL OF MATERIALS RESEARCH, 2012, 22 (02): : 82 - 85
  • [3] Electromagnetic filtration of primary Fe-rich phases from Al-Si alloy melt
    Xu, Zhenming
    Li, Tianxiao
    Shu, Da
    Zhou, Yaohe
    Journal of Materials Science and Technology, 2001, 17 (03): : 306 - 310
  • [5] INTERMETALLIC COMPOUNDS IN AN AL-SI ALLOY USED IN HIGH-PRESSURE DIE-CASTING
    GHOMASHCHI, MR
    ZEITSCHRIFT FUR METALLKUNDE, 1987, 78 (11): : 784 - 787
  • [6] Mechanism of Iron Removal from Secondary Al-Si Melt by Boron Compounds and Mn
    Yang Huaide
    Long Siyuan
    Wu Mingfang
    Fan Chao
    Wu Xingyu
    RARE METAL MATERIALS AND ENGINEERING, 2015, 44 (03) : 621 - 627
  • [7] Fatigue of an Al-Si gravity die casting alloy
    Styles, C.M.
    Reed, P.A.S.
    Materials Science Forum, 2000, 331
  • [8] Fatigue of an Al-Si gravity die casting alloy
    Styles, CM
    Reed, PAS
    ALUMINIUM ALLOYS: THEIR PHYSICAL AND MECHANICAL PROPERTIES, PTS 1-3, 2000, 331-3 : 1457 - 1462
  • [9] THE INFLUENCE OF Fe, Mn AND Cr ADDITIONS ON THE FORMATION OF IRON-RICH INTERMETALLIC PHASES IN AN Al-Si DIE-CASTING ALLOY
    Fabrizi, Alberto
    Ferraro, Stefano
    Timelli, Giulio
    SHAPE CASTING, 2014, : 277 - 284
  • [10] Elimination of Fe in Al-Si cast alloy scrap by electromagnetic filtration
    Xu Zhenming
    Li Tianxiao
    Zhou Yaohe
    Journal of Materials Science, 2003, 38 : 4557 - 4565