Characterization of HDPE-g-MA/clay nanocomposites prepared by different preparation procedures: Effect of the filler dimension on crystallization, microhardness and flammability

Nanocomposites of maleic anhydride-grafted HOPE (HDMA) and the organoclay Cloisite 20A (20A) have been prepared by melt-compounding, solution-blending and static annealing of polymer/clay powder mixtures. It has been shown that solution-blending of HDMA with 20A fails to produce intercalated composites. Fast intercalation was observed when solution-blending HDMA/clay composites were annealed. The nanocomposites prepared in the melt under shear were found to possess high levels of exfoliation. The dependence of the crystallization behaviour, microhardness and flammability of the composites on the preparation conditions has been studied by differential scanning calorimetry, microhardness tests and determination of limiting oxygen index. The results have shown that the reduction of the flammability and the microhardness of HDMA/20A nanocomposites prepared by melt compounding and composite annealing are higher than those for composites prepared by solution blending. Moreover, a nucleation effect of the clay on the polymer matrix crystallization for some samples has been observed. The results have been interpreted by different levels of clay dispersion and degree of clay intercalation/exfoliation, achieved during different preparation procedures. (C) 2010 Elsevier Ltd. All rights reserved.