Incorporation of carbon nanotubes into micro-coatings film formed on aluminum alloy via plasma electrolytic oxidation

The influence of the incorporation of carbon nanotubes (CNTs) on the coating structure of aluminum alloy processed by plasma electrolytic oxidation (PEO) has been studied as a function of the current density. A series of PEO coatings was applied in a silicate-electrolyte containing CNTs at three current densities, such as 50, 100, and 150 mA/cm(2). As the current density increased, the responding voltage also increased due to a gradual increment in the amount of CNTs incorporated uniformly into the coating film. In addition, a number of CNTs were observed mainly near micro-pores formed in the coating film by plasma explosive arcs, resulting in a fairly uniform coating structure with a low density of micro-pores. This phenomenon was discussed based on the electrophoretic activity of CNTs. (C) 2011 Elsevier B.V. All rights reserved.