Sound Quality Investigation and Improvement of an Electric Powertrain for Electric Vehicles

The traditional evaluation method of vehicle noise can no longer meet the requirements of electric vehicle as the sound character of electric powertrain (E-PT) is totally different from that of internal combustion engine vehicles. This paper presents a complete investigation of the sound quality of an E-PT. An acoustic test is conducted to analyze the sound character of E-PT, based on which the acoustic origins of E-PT including electromagnetic noise, gear whine, and inverter switching noise are studied. After that the sound quality of E-PT is investigated by objective and subjective evaluations. Subsequently, a sound quality model of E-PT based on support vector machine is established. The relative error testifies the effectiveness of the predictionmodel. The influence of the main noise origins on the sound quality of E-PT is determined. Finally, the structure of gearbox housing is redesigned based on topology optimization to improve the sound quality. The main original contributions of this paper are not only the sound quality method developed for E-PT but also improvement feasibility of sound quality.