Carbonate formation during post-deposition ambient exposure of high-k dielectrics

When thick films of group-III (La, Y)- and group-IV (Hf, Zr)-based high-k dielectrics are exposed to ambient for several months, Fourier transform infrared spectroscopy shows formation of carbonate species in the film bulk, likely due to reaction with atmospheric CO2. Group-III-based films show signs of carbonate feature growth within 10 min of air exposure, especially in films processed at relatively low temperatures (<600 degreesC). Carbonate formation is verified also for group-IV-based films, but at a significantly reduced concentration. Post-exposure annealing can reduce the carbonate observed in the IR spectra. However, post-exposure annealing likely does not remove carbon contamination, and it results in interface silicon oxide growth. The observed reactions of high-k films with the ambient may impose significant constraints on the post-deposition handling of high-k films. (C) 2003 American Institute of Physics.