In Sweden, extensive research is conducted to find alternative sources of energy that should partly replace the electric power production from nuclear power. With the ambition to create a sustainable system for producing energy, the use of renewable energy is expected to grow further and biofuels are expected to account for a significant part of this increase. However, when biofuels are burned or gasified, ash appears as a by-product. In order to overcome the problems related to deposition in land fills, the idea is to transform the ashes into a product - agglomerates - that easily could be recycled back to the forest grounds; as a fertilizer, or as a tool to reduce the acidification in the forest soil at the spreading area. This paper introduces the general ash transformation concept and presents the necessary automatic control & signal processing needed to enable an automated manufacture of these agglomerates. However, as an alternative to using the most advanced control theory, the paper also stresses that implementing a novel mechanical process design can heavily reduce the complexity of a specific control problem. Furthermore, along with some previously reported topics, new results regarding the delicate issues of wood ash agglomeration and agglomerate dehydration are presented.