Time-domain simulation and experimental verification of dynamic cutting forces and chatter stability for circular corner milling

被引:13
作者
Peng, Chong [1 ]
Wang, Lun [1 ]
Li, Zhongqun [2 ]
Yang, Yiqing [1 ]
机构
[1] Beihang Univ, Sch Mech Engn & Automat, Beijing 100191, Peoples R China
[2] Hunan Univ Technol, Sch Mech Engn, Zhuzhou, Peoples R China
基金
中国国家自然科学基金;
关键词
Circular corner milling; dynamic cutting force; chatter stability; time-domain simulation; PREDICTION;
D O I
10.1177/0954405414535585
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Based on the modeling of circular corner milling process, the implicit three-step four-order ADAMS numerical analysis method is presented in this article to solve the differential equation of milling dynamics, which considers non-uniform variation of the radial depth of cut and nonlinear feature of tool-workpiece system. The dynamic cutting forces are predicted in time domain and experimentally verified. On this basis, with comprehensive application of time-domain stability criteria for predicted data, the chatter stability of the milling process is simulated. The predicted stability lobe diagrams are compared against experimental results to confirm the validity of the simulation algorithm, which provides an effective way to optimize cutting parameters for circular corner milling.
引用
收藏
页码:932 / 939
页数:8
相关论文
共 20 条
  • [1] Altinta Y., 1995, CIRP ANN-MANUF TECHN, V44, P357, DOI [10.1016/S0007-8506(07)62342-7, DOI 10.1016/S0007-8506(07)62342-7]
  • [2] Altintas Y, 2000, MANUFACTURING AUTOMA, P21
  • [3] Analytical prediction of chatter stability in milling - Part 1: General formulation
    Budak, E
    Altintas, Y
    [J]. JOURNAL OF DYNAMIC SYSTEMS MEASUREMENT AND CONTROL-TRANSACTIONS OF THE ASME, 1998, 120 (01): : 22 - 30
  • [4] Analytical prediction of chatter stability in milling - Part II: Application of the general formulation to common milling systems
    Budak, E
    Altintas, Y
    [J]. JOURNAL OF DYNAMIC SYSTEMS MEASUREMENT AND CONTROL-TRANSACTIONS OF THE ASME, 1998, 120 (01): : 31 - 36
  • [5] Prediction of milling force coefficients from orthogonal cutting data
    Budak, E
    Altintas, Y
    Armarego, EJA
    [J]. JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 1996, 118 (02): : 216 - 224
  • [6] Prediction of regenerative chatter by modelling and analysis of high-speed milling
    Faassen, RPH
    van de Wouw, N
    Oosterling, JAJ
    Nijmeijer, H
    [J]. INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2003, 43 (14) : 1437 - 1446
  • [7] Jiazun D, 2012, NUMERICAL METHODS DI, P10
  • [8] Mechanics and dynamics of the circular milling process
    Kardes, N.
    Altintas, Y.
    [J]. JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2007, 129 (01): : 21 - 31
  • [9] A novel chatter stability criterion for the modelling and simulation of the dynamic milling process in the time domain
    Li, HZ
    Li, XP
    Chen, XQ
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2003, 22 (9-10) : 619 - 625
  • [10] [李忠群 LI Zhongqun], 2008, [制造技术与机床, Manufacturing Technology & Machine Tool], P53