Simulation of the TOFD technique using the finite element method

The ultrasonic Time-of-Flight Diffraction (TOFD) technique is a well-known technique for defect sizing. This technique has been applied to thick sections (>15 mm). The application of the TOFD technique to thin sections like pressure vessels and piping requires simulation of this technique. Simulation gives ideas about the expected results from experiments where real experiments are not possible or are difficult to conduct. Further, simulation helps its to derive the optimum choice of experimental parameters. This paper discusses the application of the finite element technique to simulate the ultrasonic time-of-flight diffraction (TOFD) technique. The diffracted and reflected signals in TOFD techniques for vertical and inclined defects were simulated using plane strain elements. The simulated results are compared with the experimental observations. FEM simulation of wave propagation in complex joints such as a T-joint with embedded flaws is also discussed.