Robot-Safe Impacts with Soft Contacts Based on Learned Deformations

Safely generating impacts with robots is challenging due to subsequent discontinuous velocity and high impact forces. We aim at increasing the impact velocity - the robot's relative speed prior to contact - such that impact-tasks like grabbing and boxing are made with the highest allowable speed performance when needed. Previous works addressed this problem for rigid bodies' impacts. This letter proposes a control paradigm for generating intentional impacts with deformable contacts that incorporates hardware and task constraints. Based on data-driven learning of the shock-absorbing soft dynamics and a novel mapping of joint-space limits to contact-space, we devise a constrained model-predictive control to maximize the intentional impact within a feasible, robot-safe level. Our approach is assessed with real-robot experiments on the redundant Panda manipulator, demonstrating high pre-impact velocities (up to 0.9 m/s) of a rigid end-effector on soft objects and an end-effector soft suction-pump on rigid or deformable objects.