From Drug Molecules to Thermoset Shape Memory Polymers: A Machine Learning Approach

Ultraviolet (UV)-curable thermoset shape memory polymers (TSMPs) with high recovery stress but mild glass transition temperature (T-g) are highly desired for 3D/4D printing lightweight load-bearing structures and devices. However, a bottleneck is that high recovery stress usually means high T-g. For a few TSMPs with high recovery stress, their T-g values are close to the decomposition temperature, and thus, the shape memory effect cannot be triggered safely and effectively. While machine learning (ML) has served as a useful tool to discover new materials and drugs, the grand challenge of using ML to discover new TSMPs persists in the very limited data available. Here, we report an enhanced ML approach by combining the transfer learning-variational autoencoder with a weighted-vector combination method. By learning a large data set with drug molecules in a pretraining process, we were able to effectively map the TSMPs to a hidden space that is much closer to a Gaussian distribution. Through this approach, we created a large compositional space and were able to discover five new types of UV-curable TSMPs with desired properties, one of which was validated by the experiments. Our contribution includes (1) representing the features of TSMPs by drug molecules to overcome the barrier of a limited training data set and (2) developing a ML framework that is able to overcome the barrier of mapping the molar ratio information. It is shown that this approach can effectively learn TSMP features by utilizing the relatedness between the data-scarce (and biased) TSMP target and data-abundant drug source, and the result is much more accurate and more robust than the benchmark set by the support vector machine method using direct label encoding and Morgan encoding. Therefore, it is believed that this framework is a state-of-the-art study in the TSMP field. This study opens new opportunities for discovering not only new TSMPs but also other thermoset polymers.