Experiments and finite element simulations on micro-milling of Ti-6Al-4V alloy with uncoated and cBN coated micro-tools

被引：102

作者：

Oezel, T.

Thepsonthi, T. ^{[1
]}

Ulutan, D. ^{[1
]}

Kaftanoglu, B. ^{[2
]}

机构：

[1] Rutgers State Univ, Mfg Automat Res Lab, Dept Ind & Syst Engn, Piscataway, NJ 08854 USA

[2] Atilim Univ, Dept Mfg Engn, Ankara, Turkey

来源：

CIRP ANNALS-MANUFACTURING TECHNOLOGY | 2011年 / 60卷 / 01期

基金：

美国国家科学基金会;

关键词：

Micromachining; Micro tool; Finite element method; PERFORMANCE; PREDICTION; WEAR;

D O I：

10.1016/j.cirp.2011.03.087

中图分类号：

T [工业技术];

学科分类号：

08 ;

摘要：

This paper presents experimental investigations and finite element simulations on micro-milling of Ti-6Al-4V alloy with fine grain uncoated and cBN coated micro-end mills. Micro-milling of Ti-6Al-4V using uncoated and cBN coated tungsten carbide micro-end mills are conducted; surface roughness, burr formation and tool wear are measured. Effects of machining parameters on surface roughness, burr formation, and tool wear for uncoated and cBN coated micro-tools are investigated. Finite element modelling is utilized to predict forces, temperatures, and wear rate for uncoated and cBN coated micro-tools. Predicted temperature and tool wear contours for uncoated and cBN coated micro-tool edges reveal advantages of cBN coatings. Optimization studies on the experimental results are also conducted to identify the optimum process parameters which minimize both surface roughness and burr formation concurrently. (C) 2011 CIRP.

引用

页码：85 / 88

页数：4

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