Numerical and experimental investigation of molten metal droplet deposition applied to rapid prototyping

被引:6
|
作者
Li, SuLi [1 ]
Wei, ZhengYing [1 ]
Du, Jun [1 ]
Zhao, Guangxi [1 ]
Wang, Xin [1 ]
Lu, BingHeng [1 ]
机构
[1] Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
来源
APPLIED PHYSICS A-MATERIALS SCIENCE & PROCESSING | 2016年 / 122卷 / 08期
基金
中国国家自然科学基金; 中国博士后科学基金;
关键词
PARTS;
D O I
10.1007/s00339-016-0264-8
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Rapid prototyping based on molten metal droplets deposition is an additive process in which parts are produced from molten materials in a single operation without the use of any mold or other tooling. Near-net shaped parts are fabricated by sequentially depositing molten droplets layer by layer. This paper presents a systematic numerical and experimental investigation of the transient transport phenomenon during the droplets impinging onto a substrate surface. The 3D models based on a volume of fluid (VOF) method were developed to investigate the deposition of molten metal droplets on a horizontally aluminum substrate surface. Based on the above research, a semiquantitative relationship between external morphology and internal microstructure was proposed, which was further certified by investigating the piled vertical columns and the three-dimensional parts. The works should be helpful for the process optimization and non-destructive detection of drop-based rapid prototyping techniques.
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页数:5
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