Stress development during evaporation of Cu and Ag on silicon

This work presents results of stress measurements during deposition of thin silver and copper films on 100 mum Si substrate. The stress in thin films has been determined by means of an optical system for the measurement of sample's curvature. This system was applied in situ in a high vacuum deposition system. For Ag films the stress occurring during deposition goes from a low compressive value to tensile for thickness less than 30 nm and to compressive above this. For Cu films we observe tensile stress for thickness less 20 nm and above 50 nm. The same general trend of stress evolution with thickness is present in all cases at initial stage. There is the same growth mode for Cu and Ag because of the similar shapes of stress curves for thickness lower than 30 nm The behavior of stress evolution was explained by island nucleation and growth, island coalescence and continuous film growth. The difference in the stress evolution above 30 nm is caused by the fact that silver may be less sensitive than copper to adsorption of impurities. Adsorbed contamination inhibits compressive stress increase generated by grain boundary and defects remaining in the film. (C) 2003 Published by Elsevier B.V.