Lean manufacturing analysis of a Heater industry based on value stream mapping and computer simulation

被引：14

作者：

Zahraee, Seyed Mojib ^{[1
]}

Tolooie, Ali ^{[2
]}

Abrishami, Salman Jameh ^{[3
]}

Shiwakoti, Nirajan ^{[1
]}

Stasinopoulos, Peter ^{[1
]}

机构：

[1] RMIT Univ, Sch Engn, Dept Mfg Mat & Mechatron, Melbourne, Vic 3053, Australia

[2] Kansas State Univ, Dept Ind & Mfg Syst Engn, Manhattan, KS 66506 USA

[3] Imam Hossein Univ, Fac Engn, Dept Ind Engn, Tehran, Iran

来源：

30TH INTERNATIONAL CONFERENCE ON FLEXIBLE AUTOMATION AND INTELLIGENT MANUFACTURING (FAIM2021) | 2020年 / 51卷

关键词：

Lean manufacturing; value stream mapping; computer simulation; Heater industry; Arena; DESIGN;

D O I：

10.1016/j.promfg.2020.10.192

中图分类号：

TP18 [人工智能理论];

学科分类号：

081104 ; 0812 ; 0835 ; 1405 ;

摘要：

Manufacturing companies implement lean manufacturing (LM) tools to keep their competitiveness over their competitors by improving the manufacturing system's productivity. Value Stream Mapping (VSM) is a critical tool for implementing the lean approach, and it can be used to many sectors in industry. The paper aims to implement the VSM approach along with computer simulation for identification and elimination of wastes in a small-scale Heater industry by using lean principles and time-frame formulation through takt time calculation. Based on the future VSM improvements, results showed that production lead time (PLT) reduced from 17.5 days to 11 days, and the value-added time decreased from 3412 seconds to 2415 seconds. Takt time also was decreased from 250 seconds to 192 seconds. Our results are a valuable resource for managers and industrial engineers to improve the productivity of manufacturing in a cost-effective and timely manner. (C) 2020 The Authors. Published by Elsevier Ltd.

引用

页码：1379 / 1386

页数：8

共 50 条

[1] An application of simulation and value stream mapping in lean manufacturing
Lian, YH
Van Landeghem, H
SIMULATION IN INDUSTRY, 2002, : 300 - 307
[2] Production line analysis via value stream mapping: a lean manufacturing process of color industry
Rohani, Jafri Mohd
Zahraee, Seyed Mojib
2ND INTERNATIONAL MATERIALS, INDUSTRIAL, AND MANUFACTURING ENGINEERING CONFERENCE, MIMEC2015, 2015, 2 : 6 - 10
[3] VALUE STREAM MAPPING FOR EFFECTIVE LEAN MANUFACTURING
Vujica Herzog, Natasa
Polajnar, Andrej
Kostanjevec, Tomaz
ANNALS OF DAAAM FOR 2008 & PROCEEDINGS OF THE 19TH INTERNATIONAL DAAAM SYMPOSIUM, 2008, : 1515 - 1516
[4] Value stream mapping: Operationalizing lean manufacturing
Integrated Micro-Electronics Inc, United States
SMT Surf Mount Technol Mag, 10 (12-18):
[5] Analysing the effects of Lean manufacturing using a value stream mapping-based simulation generator
Lian, Y.-H.
van Landeghem, H.
INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH, 2007, 45 (13) : 3037 - 3058
[6] IMPROVING LEAN MANUFACTURING SYSTEM USING VALUE STREAM MAPPING ANALYSIS
Henny, H.
Alhakim, Ghifari Syafiq
Budi, Agus Heri Setya
Aditya, Muhammad
JOURNAL OF ENGINEERING SCIENCE AND TECHNOLOGY, 2023, 18 (04): : 1949 - 1956
[7] Lean Manufacturing Machine using Value Stream Mapping
Wicaksono, Soetam Rizky
Setiawan, Rudy
Purnomo
1ST INTERNATIONAL CONFERENCE ON ADVANCE AND SCIENTIFIC INNOVATION, 2019, 1175
[8] Value stream mapping and value stream simulation in times of digitization and industry 4.0 - An app for manufacturing optimization
Meudt T.
Kaiser J.
Metternich J.
Spieckermann S.
1600, Carl Hanser Verlag (112): : 865 - 868
[9] Design of lean manufacturing systems using value stream mapping with simulation A case study
Gurumurthy, Anand
Kodali, Rambabu
JOURNAL OF MANUFACTURING TECHNOLOGY MANAGEMENT, 2011, 22 (04) : 444 - 473
[10] Visualizing lean effects with simulation-based value stream mapping
Lian, YH
Van Landeghern, H
ISC'2005: 3RD INDUSTRIAL SIMULATION CONFERENCE 2005, 2005, : 168 - 172

← 1 2 3 4 5 →