Magnetic Design Aspects of the Trans-Rotary Magnetic Gear Using Quasi-Halbach Arrays

This article investigates magnetic design aspects of the trans-rotary magnetic gear (TROMAG) that using a quasi-Halbach array. TROMAG is a magnetic gear that converts high-force, low-speed linear motion to low-torque, high-speed rotational motion and vice versa. It is shown that quasi-Halbach magnetization significantly improves the force capability of the device compared to that of radial magnetization. Finite element analysis is used to study several design aspects of the quasi-Halbach TROMAG, including optimization of magnet dimensions and core thickness, effect of air gap length, effect of magnet remanent flux density, and distribution of flux density in the air gap. Moreover, the possibility of demagnetization is studied, and it is shown that if the quasi-Halbach TROMAG becomes overloaded repeatedly, demagnetization of magnets can degrade its force performance down to that of a similar TROMAG with radial magnetization. A quasi-Halbach TROMAG is prototyped, and static force and flux measurements verify the theoretical results.