Effect of longwall face advance rate on spontaneous heating process in the gob area - CFD modelling

A commercial CFD software programme, FLUENT, was used to study the oxidation process of coal in the mined-out longwall (gob) area. A three-dimensional, single-phase model with a continuously advancing longwall face has been developed. For the model, the gob longwall area was designed on the basis of the actual longwall panel operating in the Ostrava-Karvina Coal Mines (OKD, Czech Republic). The behaviour of the coal to oxygen was modelled using the results arising mainly from the former laboratory-scale experiments with Czech bituminous coals. Basically, the technique of pulse flow calorimetry and measurements at a continuous airflow reactor were applied during the laboratory investigations. In the contribution, the main focus was to understand the effect of the longwall face advancing speed on the oxidation heat production as well as evolution of the gases in the gob area. Simultaneously, the effect of coal crushing in the mined-out area on the spontaneous heating process was examined. Numerical simulations confirmed the existence of a "favourable'' zone for the onset and development of the spontaneous heating process in the gob area. The location and the maximal temperature reached in the "favourable'' zone were found to be significantly affected by the advancing rate of the coalface. The slower the advancing rate is, the higher the maximal temperature and smaller the depth of the "favourable'' zone in the gob area are. When the rate drops to a certain "critical'' value, spontaneous heating turns to flammable combustion of the coal. The value of the "critical'' advancing rate was confirmed to increase if the grain size of the coal left in the gob decreases. Numerical examinations of carbon monoxide concentrations then proved that small incidents of spontaneous heating could occur in the gob area that need not be detected in the airflow of the longwall tail gate. (C) 2011 Elsevier Ltd. All rights reserved.