Machinability and surface integrity of RR1000 nickel based superalloy

被引:80
作者
Soo, S. L. [1 ]
Hood, R. [1 ]
Aspinwall, D. K. [1 ]
Voice, W. E.
Sage, C.
机构
[1] Univ Birmingham, Machining Res Grp, Sch Mech Engn, Birmingham, W Midlands, England
关键词
Nickel alloy; Drilling; Surface integrity;
D O I
10.1016/j.cirp.2011.03.094
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Alloy development for gas turbine components has produced materials able to maintain strength and integrity at operating temperatures up to similar to 1050 degrees C. Next-generation RR1000 nickel-based superalloy reflects this philosophy, albeit at the expense of machinability. Experimental data for drilling showed flank wear when operating at 45 m/min to be <100 mu m for a distance cut of 1800 mm (150 holes). Thrust forces measured 1600-1800 N. Re-deposited material on hole surfaces and drag/distortion was evident on cross-sectional micrographs. Roughness of end-milled specimens was <0.8 mu m Ra with minimal damage using new tools, however significant burring/increased microhardness (similar to 150 HK(0.05)) and white layer formation occurred when employing worn tools. (C) 2011 CIRP.
引用
收藏
页码:89 / 92
页数:4
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