Optimization of Cutting Parameters in Drilling Of AISI 304 Stainless Steel Using Taguchi and ANOVA

被引：30

作者：

Balaji, M. ^{[1
]}

Murthy, B. S. N. ^{[2
]}

Rao, N. Mohan ^{[3
]}

机构：

[1] VR Siddhartha Engn Coll, Dept Mech Engn, Vijayawada, AP, India

[2] GITAM Univ, GIT, Dept Mech Engn, Visakhapatnam, AP, India

[3] JNTUK, Univ Coll Engn, Dept Mech Engn, Vizianagaram, AP, India

来源：

1ST GLOBAL COLLOQUIUM ON RECENT ADVANCEMENTS AND EFFECTUAL RESEARCHES IN ENGINEERING, SCIENCE AND TECHNOLOGY - RAEREST 2016 | 2016年 / 25卷

关键词：

Tool wear; Acousto-optic emission; ANOVA; Taguchi; Laser Doppler Vibrometer; SURFACE-ROUGHNESS; PREDICTION; VIBRATION; SYSTEM; STEEL; WEAR;

D O I：

10.1016/j.protcy.2016.08.217

中图分类号：

T [工业技术];

学科分类号：

08 ;

摘要：

The present work deals with the effect of cutting parameters namely cutting speed, feed rate and helix angle on the tool life. The experiments were performed on drilling of AISI304 steel with carbide drill bits. Design of experiments was prepared according to Taguchi orthogonal array of L8 and experiments were performed with two levels of the cutting parameters. The effects of cutting parameters were analyzed by evaluating the amplitude of drill bit vibration and surface roughness. A Laser Doppler Vibrometer (LDV) was used for online data acquisition of drillbit vibration and a high-speed Fast Fourier Transform analyzer is used to process the acousto optic emission (AOE) signals. Taguchi and Analysis of Variance methods were used to identify significant cutting parameters affecting the drill bit vibrations and surface roughness. From the experimental results vibration of drill bit is found to be increased with the progression of the tool wear. Optimum levels of cutting parameters for surface roughness are obtained as 25 degrees of helix angle, 12mm/min of feed rate and 800rpm spindle speed. Optimum levels of cutting parameters for acceleration of vibration are obtained as 25 degrees of helix angle, 10mm/min of feed rate and 600rpm spindle speed. (C) 2015 The Authors. Published by Elsevier Ltd.

引用

页码：1106 / 1113

页数：8

共 15 条

[1]

[Anonymous], P IND ENG RES C GA

[2] Integrated optimization using mixture design to confirm the finishing of AISI P20 using different cutting strategies and ball nose end mills [J].

Arruda, Etory Madrilles ;

Brandao, Lincoln Cardoso ;

Moni Ribeiro Filho, Sergio Luiz ;

de Oliveira, Juliano Aparecido .

MEASUREMENT, 2014, 47 :54-63

[3]

Gopalsamy BM, 2009, J SCI IND RES INDIA, V68, P686

[4]

Huang L. H., 2001, J IND TECHNOLOGY, V17, P2

[5] Investigating the effects of vibration method on ultrasonic-assisted drilling of Al/SiCp metal matrix composites [J].

Kadivar, M. A. ;

Akbari, J. ;

Yousefi, R. ;

Rahi, A. ;

Nick, M. Ghahramani .

ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING, 2014, 30 (03) :344-350

[6] Optimization of surface roughness and flank wear using the Taguchi method in milling of Hadfield steel with PVD and CVD coated inserts [J].

Kivak, Turgay .

MEASUREMENT, 2014, 50 :19-28

[7] Optimization of machining parameters in magnetic force assisted EDM based on Taguchi method [J].

Lin, Yan-Cherng ;

Chen, Yuan-Feng ;

Wang, Der-An ;

Lee, Ho-Shiun .

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2009, 209 (07) :3374-3383

[8]

Marimuthu P., 2011, ARPN J ENG APPL SCI, V6, P119

[9]

Nakagawa H., 2008, Int. J. Automation Technol., V2, P431, DOI [10.20965/ijat.2008.p0431, DOI 10.20965/IJAT.2008.P0431]

[10] Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning [J].

Nalbant, M. ;

Gokkaya, H. ;

Sur, G. .

MATERIALS & DESIGN, 2007, 28 (04) :1379-1385

← 1 2 →