Numerical analysis and experiment on cross wedge rolling and forging for engine valves

被引:35
作者
Ji, Hongchao [1 ]
Liu, Jinping [1 ]
Wang, Baoyu [1 ]
Zhang, Zhengrong [2 ]
Zhang, Tao [3 ]
Hu, Zhenghuan [1 ]
机构
[1] Univ Sci & Technol Beijing, Sch Mech Engn, Beijing 100083, Peoples R China
[2] Guang Dong Univ Technol, Sch Mat & Energy, Guangzhou 510000, Guangdong, Peoples R China
[3] Huaiji Dengyun Auto Parts Co Ltd, Zhaoqing 526000, Peoples R China
关键词
Cross wedge rolling; Forging; Engine valves; Finite elements analysis; Experiment; CRITICAL INTERFACIAL FRICTION; EXHAUST VALVE; NIMONIC; 80A; MICROSTRUCTURE; PREDICTION; WEAR; OPTIMIZATION; PARAMETERS; SIMULATION; EXTRUSION;
D O I
10.1016/j.jmatprotec.2015.02.007
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The combination of cross wedge rolling (CWR) and forging is anew metal forming technique for producing engine valves. In this paper, the overall details of the combined CWR and forging process are described, and the important parameters that control the process are systematically discussed. An experimental method was developed under laboratory conditions. This method showed that the combined CWR and forging process could produce an engine valve with high manufacturing quality. Numerical simulations of the process were conducted using a commercial software (DEFORM) to show stress and temperature distributions in the rolled valve. In addition, the variations of forces and rolling torques during the process were analyzed. According to the experimental and numerical investigations, the combined CWR and forging process is a viable technique for enhancing the quality and productivity of engine valve products. (C) 2015 Elsevier B.V. All rights reserved.
引用
收藏
页码:233 / 242
页数:10
相关论文
共 31 条
[1]   Near-net shape forging of a crown gear: some experimental results and an analysis [J].
Chitkara, NR ;
Kim, YJ .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2001, 41 (03) :325-346
[2]   Influence of material properties and forming velocity on the interfacial slip characteristics of cross wedge rolling [J].
Deng, Z ;
Lovell, MR ;
Tagavi, KA .
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2001, 123 (04) :647-653
[3]   Analysis of stress in cross wedge rolling with application to failure [J].
Dong, YM ;
Tagavi, KA ;
Lovell, MR ;
Deng, Z .
INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES, 2000, 42 (07) :1233-1253
[4]  
HU Zheng-huan, 2004, TECHNOLOGY SIMULATIO, P16
[5]   Simulation of electric upsetting and forging process for large marine diesel engine exhaust valves [J].
Jeong, H. S. ;
Cho, J. R. ;
Lee, N. K. ;
Park, H. C. .
ECO-MATERIALS PROCESSING & DESIGN VII, 2006, 510-511 :142-145
[6]   Microstructure prediction of Nimonic 80A for large exhaust valve during hot closed die forging [J].
Jeong, HS ;
Cho, JR ;
Park, HC .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2005, 162 :504-511
[7]  
Ji H., 2014, INT J ADV MANUF TECH
[8]   Influence analysis of area reduction for necking in twice-stage cross wedge rolling [J].
Jia, Zhi ;
Zhou, Jie ;
Ji, Jinjin ;
Lei, Zhenzhen ;
Xiang, Dong ;
Sun, Xiaotian .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2013, 66 (9-12) :1407-1413
[9]   Development of a warm cross wedge rolling process using FEA and downsized experimental trials [J].
Kache, Hanns ;
Stonis, Malte ;
Behrens, Bernd-Arno .
PRODUCTION ENGINEERING-RESEARCH AND DEVELOPMENT, 2012, 6 (4-5) :339-348
[10]   Application of nimonic 80A to the hot forging of an exhaust valve head [J].
Kim, DK ;
Kim, DY ;
Ryu, SH ;
Kim, DJ .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2001, 113 (1-3) :148-152