Influence of friction stir welding process and tool parameters on strength properties of AA7075-T6 aluminium alloy joints

被引:329
作者
Rajakumar, S. [1 ]
Muralidharan, C.
Balasubramanian, V. [1 ]
机构
[1] Annamalai Univ, Dept Mfg Engn, Ctr Mat Joining & Res CEMAJOR, Chidambaram 608002, Tamil Nadu, India
关键词
Non ferrous metals and alloys; Welding; Microstructure; KISSING-BOND; MECHANICAL-PROPERTIES; RESIDUAL-STRESSES; MICROSTRUCTURE; FATIGUE; BEHAVIOR;
D O I
10.1016/j.matdes.2010.08.025
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The aircraft aluminium alloys generally present low weldability by traditional fusion welding process. The development of the friction stir welding has provided an alternative improved way of satisfactorily producing aluminium joints, in a faster and reliable manner. In this present work, the influence of process and tool parameters on tensile strength properties of AA7075-T-6 joints produced by friction stir welding was analysed. Square butt joints were fabricated by varying process parameters and tool parameters. Strength properties of the joints were evaluated and correlated with the microstructure, microhardness of weld nugget. From this investigation it is found that the joint fabricated at a tool rotational speed of 1400 rpm, welding speed of 60 mm/min, axial force of 8 kN, using the tool with 15 mm shoulder diameter, 5 mm pin diameter, 45 HRc tool hardness yielded higher strength properties compared to other joints. (C) 2010 Elsevier Ltd. All rights reserved.
引用
收藏
页码:535 / 549
页数:15
相关论文
共 28 条
[1]  
[Anonymous], E8M04 ASTM INT
[2]   Effect of postweld aging treatment on fatigue behavior of pulsed current welded AA7075 aluminum alloy joints [J].
Balasubramanian, V. ;
Ravisankar, V. ;
Reddy, G. Madhusudhan .
JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE, 2008, 17 (02) :224-233
[3]   On microstructural phenomena occurring in friction stir welding of aluminium alloys [J].
Barcellona, A. ;
Buffa, G. ;
Fratini, L. ;
Palmeri, D. .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2006, 177 (1-3) :340-343
[4]   The role of residual stress and heat affected zone properties on fatigue crack propagation in friction stir welded 2024-T351 aluminium joints [J].
Bussu, G ;
Irving, PE .
INTERNATIONAL JOURNAL OF FATIGUE, 2003, 25 (01) :77-88
[5]  
CAI M, 2005, FRICT STIR WELD P, V3, P269
[6]   Finite element modeling of friction stir welding - thermal and thermomechanical analysis [J].
Chen, CM ;
Kovacevic, R .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2003, 43 (13) :1319-1326
[7]   Friction stir welding characteristics of different heat-treated-state 2219 aluminum alloy plates [J].
Chen, YC ;
Liu, HJ ;
Feng, JC .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2006, 420 (1-2) :21-25
[8]  
Colligan J, 2002, WELD J, P1
[9]   Influences of tool pin profile and tool shoulder diameter on the formation of friction stir processing zone in AA6061 aluminium alloy [J].
Elangovan, K. ;
Balasubramanian, V. .
MATERIALS & DESIGN, 2008, 29 (02) :362-373
[10]   Microstructural issues in a friction-stir-welded aluminium alloy [J].
Flores, OV ;
Kennedy, C ;
Murr, LE ;
Brown, D ;
Pappu, S ;
Nowak, BM ;
McClure, JC .
SCRIPTA MATERIALIA, 1998, 38 (05) :703-708