Wear of form taps in threading of Al-Si alloy parts: Mechanisms and measurements

被引：16

作者：

Barooah, Rohan Kumar ^{[1
]}

Arif, A. F. M. ^{[1
]}

Paiva, J. M. ^{[1
,2
]}

Oomen-Hurst, Simon ^{[1
]}

Veldhuis, S. C. ^{[1
]}

机构：

[1] McMaster Univ, MMRI, Dept Mech Engn, 1280 Main St West, Hamilton, ON L8S 4L7, Canada

[2] Pontificia Univ Catolica Parana, PPGEM, Engn Grad Program, BR-80215901 Curitiba, Parana, Brazil

来源：

WEAR | 2020年 / 442卷

基金：

加拿大自然科学与工程研究理事会;

关键词：

Tapping; Aluminum alloys; Automotive; Wear; Mechanism; Measurement; ABRASIVE WEAR; PERFORMANCE; ALUMINUM; 2-BODY;

D O I：

10.1016/j.wear.2019.203153

中图分类号：

TH [机械、仪表工业];

学科分类号：

0802 ;

摘要：

Wear of form taps in machining of Al-12Si die-cast alloys has been a critical problem for automotive engine manufacturing. Poor quality of formed threads results in high rework cost, and scrap. This research is focused on investigating the wear mechanisms and quantify wear by developing new measurement metrics. In addition, a performance criterion has been proposed to limit machining and evaluate wear on form taps. Abrasion and Adhesion wear mechanisms have caused severe deterioration of lobes on the chamfered length of tap tools during form tapping. A detailed evaluation of the complexity of wear propagation has been presented for critical regions of a lobe in a form tap.

引用

页数：15

共 24 条

[1]

AGAPIOU JS, 1994, J ENG IND-T ASME, V116, P457, DOI 10.1115/1.2902128

[2] Tapping of Al-Si alloys with diamond-like carbon coated tools and minimum quantity lubrication [J].

Bhowmick, S. ;

Lukitsch, M. J. ;

Alpas, A. T. .

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2010, 210 (15) :2142-2153

[3] Tribological aspect of lubrication in form tapping of high-strength steel [J].

Bierla, A. ;

Fromentin, G. ;

Martin, J-M. ;

Le Mogne, T. ;

Genet, N. .

LUBRICATION SCIENCE, 2008, 20 (04) :269-281

[4] Data-mining modeling for the prediction of wear on forming-taps in the threading of steel components [J].

Bustillo, Andres ;

de Lacalle, Luis N. Lopez ;

Fernandez-Valdivielso, Asier ;

Santos, Pedro .

JOURNAL OF COMPUTATIONAL DESIGN AND ENGINEERING, 2016, 3 (04) :337-348

[5] Modeling forces including elastic recovery for internal thread forming [J].

Chowdhary, S ;

DeVor, RE ;

Kapoor, SG .

JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2003, 125 (04) :681-688

[6] Analysis of form threads using fluteless taps in cast magnesium alloy (AM60) [J].

de Carvalho, Alessandra Olinda ;

Brandao, Lincoln Cardoso ;

Panzera, Tulio Hallak ;

Lauro, Carlos Henrique .

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2012, 212 (08) :1753-1760

[7] Adhesive wear behaviour of cast aluminium-silicon alloys: Overview [J].

Dwivedi, D. K. .

MATERIALS & DESIGN, 2010, 31 (05) :2517-2531

[8] PVD coatings for thread tapping of austempered ductile iron [J].

Elosegui, Inigo ;

Alonso, Unai ;

Norberto Lopez de Lacalle, Luis .

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2017, 91 (5-8) :2663-2672

[9]

FERNANDEZ J, 2015, J MANUF SCI E-T ASME, V132

[10] Precision and surface integrity of threads obtained by form tapping [J].

Fromentin, G ;

Poulachon, G ;

Moisan, A ;

Julien, B ;

Giessler, J .

CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2005, 54 (01) :519-522

← 1 2 3 →