Influence of Alloy Content on Microstructure and Corrosion Resistance of Zn-based Alloy Coated Steel Product

被引:8
作者
Lee, Jae-Won [1 ]
Kim, Sung-Jin [2 ]
Oh, Min-Suk [3 ]
机构
[1] Pohang Inst Met Ind Adv POMIA, Pohang 37666, South Korea
[2] Sunchon Natl Univ, Dept Adv Mat Engn, Sunchon 57922, South Korea
[3] Jeonbuk Natl Univ, Dept Met Syst Engn, Jeonju 54896, South Korea
来源
KOREAN JOURNAL OF METALS AND MATERIALS | 2020年 / 58卷 / 03期
基金
新加坡国家研究基金会;
关键词
thin film; surface treatment; wet coating; microstructure; SURFACE; COATINGS; BEHAVIOR; SHEETS;
D O I
10.3365/KJMM.2020.58.3.169
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The effects of alloy composition on the coating structure and corrosion resistance of hot-dip Zn-based alloy coated steel products were investigated. Zn-based alloy coating layers with different Al and Mg compositions were fabricated using a batch-type galvanizing simulator. Various intermetallic compounds including Zn, Zn/MgZn2 binary eutectic, Zn/Al binary eutectoid and Zn/Al/MgZn2 ternary eutectic phases were formed in the coating layer. The surface and cut-edge corrosion resistance of the Zn-based alloy coating were superior to those of the Zn coating. Zn-based alloy coating containing 15% Al and 3% Mg showed the best corrosion resistance, with red rust formed on the flat surface after 120 hours in the salt spray test. The corrosion products of the Zn-based alloy coating consisted of Simonkolleite (Zn-5(OH)(8)Cl-2 center dot H2O), Hydrozincite (Zn-5(CO3)(2)(OH) and zinc oxide (ZnO). Al-containing corrosion products, Zn2Al(OH)(6)Cl-2 center dot H2O and Al2O3, were formed when more than 5 wt% Al was added. Al-containing corrosion products improved the corrosion resistance of the flat surface of Zn-based alloy coating, but did not affect corrosion resistance in the cut-edge area.
引用
收藏
页码:169 / 174
页数:6
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