Molding of Thin Sheets Using Impact Micro-injection Molding

被引:0
作者
Nian, S. C. [1 ]
Yang, S. Y. [2 ]
机构
[1] Dahan Inst Technol, Dept Mech Engn, Haulian 97147, Taiwan
[2] Natl Taiwan Univ, Dept Mech Engn, Taipei, Taiwan
关键词
D O I
10.1515/ipp-2005-0073
中图分类号
TQ [化学工业];
学科分类号
0817 ;
摘要
The micro-injection molding is used to fabricate ultra-thin polymeric components used in optoelectronics and biotechnology. Due to the extremely high flow resistance and fast heat transfer, ultra-thin parts is difficult to mold. In this study, a lab-made impact type micro-injection machine and a rapid heating/cooling system are used to perform the micro-injection molding. A mold with test-sheet cavities of thickness 100 lm and 200 lm are constructed. The molding capacity and the effects of processing conditions are systematically investigated. The processing conditions include the mold temperature, air pressure of accelerating cylinder, and air pressure of packing cylinder. The thicker parts have larger operation window. The high mold temperature reduces the area of short shot but induces more shrinkage and sink mark. The increase of air pressure in accelerating and packing cylinders can effectively reduce shrinkage.
引用
收藏
页码:441 / 448
页数:8
相关论文
共 50 条
[11]   Warpage measurement of a micro electrical fan on micro-injection molding [J].
Lee, Jeou-Long ;
Lin, Y. ;
Shen, Y. K. .
FRONTIERS OF MECHANICAL ENGINEERING AND MATERIALS ENGINEERING, PTS 1 AND 2, 2012, 184-185 :1651-+
[12]   Scale effect on filling stage in micro-injection molding for thin slit cavities [J].
Wang, Lixia ;
Li, Qian ;
Zhu, Wenna ;
Shen, Changyu .
MICROSYSTEM TECHNOLOGIES-MICRO-AND NANOSYSTEMS-INFORMATION STORAGE AND PROCESSING SYSTEMS, 2012, 18 (12) :2085-2091
[13]   An analysis of the three-dimensional micro-injection molding [J].
Shen, YK ;
Wu, WY .
INTERNATIONAL COMMUNICATIONS IN HEAT AND MASS TRANSFER, 2002, 29 (03) :423-431
[14]   Scale effect on filling stage in micro-injection molding for thin slit cavities [J].
Lixia Wang ;
Qian Li ;
Wenna Zhu ;
Changyu Shen .
Microsystem Technologies, 2012, 18 :2085-2091
[15]   EFFECT OF TOOLING SURFACE ROUGHNESS IN MICRO-INJECTION MOLDING [J].
Yoon, Sung-Hwan ;
Im, Ji-sun ;
Mead, Joey L. ;
Xiong, Xugang ;
Lee, Jun S. ;
Cha, Nam-Goo ;
Barry, Carol M. F. .
MSEC 2008: PROCEEDINGS OF THE ASME INTERNATIONAL MANUFACTURING SCIENCE AND ENGINEERING CONFERENCE 2008, VOL 2, 2009, :391-398
[16]   Extension method and numerical simulation of micro-injection molding [J].
Shen, YK ;
Shie, YJ ;
Wu, WY .
INTERNATIONAL COMMUNICATIONS IN HEAT AND MASS TRANSFER, 2004, 31 (06) :795-804
[17]   Analysis of the filling capability to the microstructures in micro-injection molding [J].
Lin, Huang-Ya ;
Young, Wen-Bin .
APPLIED MATHEMATICAL MODELLING, 2009, 33 (09) :3746-3755
[18]   NUMERICAL SIMULATION RESEARCH OF MICRO-INJECTION MOLDING SIMULATION [J].
Wei Xiaohua ;
Lou Baiyang .
RECENT TRENDS IN MATERIALS AND MECHANICAL ENGINEERING MATERIALS, MECHATRONICS AND AUTOMATION, PTS 1-3, 2011, 55-57 :1511-+
[19]   A study on the micro-injection molding of multi-cavity ultra-thin parts [J].
Yang, S. -Y. ;
Nian, S. -C. ;
Huang, S. -T. ;
Weng, Y. -J. .
POLYMERS FOR ADVANCED TECHNOLOGIES, 2011, 22 (06) :891-902
[20]   Micro-injection molding with the infrared assisted mold heating system [J].
Yu, Ming-Ching ;
Young, Wen-Bin ;
Hsu, Pe-Ming .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2007, 460 :288-295