Correlation of the minor-phase orientation to the flow-induced morphological transitions in thermotropic liquid crystalline polymer/PBT blends

Immiscible blends of thermotropic liquid crystalline polymers (TLCP) and a flexible polymer matrix show viscosity reductions and extensive fiber formation under certain flow conditions. Here we study these phenomena by directly examining the TLCP component's molecular orientation and the dispersed phase morphology. The rheology and morphology of blends of polybutylene terephthalate and a thermotropic copolyester (HX-8000 series, DuPont) at concentrations varying from 5 to 30 wt % of TLCP are characterized. It is found that the blends show viscosity reduction as well as stable fiber formation at shear rates dependent on the TLCP content. Wide-angle X-ray scattering is performed to measure the degree of molecular orientation of the TLCP phase. A deconvolution scheme isolates the scattering from the TLCP in the blends and a molecular model enables extracting an experimental orientation factor. It was found that a highly microfibrillated TLCP phase is coupled with an increase in the TLCP molecular orientation to values close to the pure TLCP at similar processing conditions. Further, the microfibrillated TLCP phase is found to be stable within the testing time. Current hypotheses about fiber formation in immiscible blends are tested against the experimental observations. (C) 1998 John Wiley & Sons, Inc.