Ceramic protection plates brazed to aluminum brake discs

被引：14
|
作者：
Gorjan, L. [1 ]
Boretius, M. [2 ]
Blugan, G. [1 ]
Gili, F. [3 ]
Mangherini, D. [3 ]
Lizarralde, X. [4 ]
Ferraris, M. [5 ]
Graule, T. [1 ]
Igartua, A. [6 ]
Mendoza, G. [6 ]
Kuebler, J. [1 ]
机构：
[1] Empa Swiss Fed Labs Mat Sci & Technol, Lab High Performance Ceram, Uberlandstr 129, CH-8600 Dubendorf, Switzerland
[2] Listemann Technol AG, Wirtschaftspk 34,POB 247, LI-9492 Eschen, Liechtenstein
[3] CRF, Str Torino 50, Orbassano, Italy
[4] Garaia Berrikuntza Gunea, Fagor Ederlan Edertek, Isasi Kalea 6,Posta K 19, Arrasate Mondragon 20500, Gipuzkoa, Spain
[5] POLITO Politecn Torino, DISAT Dept Appl Sci & Technol, Corso Duca Abruzzi 24, I-10129 Turin, Italy
[6] IK4 TEICNIKER, Pk Teknol,Calle Inaki Goenaga 5, Eibar 20600, Gipuzkoa, Spain
来源：
CERAMICS INTERNATIONAL | 2016年 / 42卷 / 14期
关键词：
Ceramic; Wear resistant; Soldering; Brazing; Aluminum brake disc; SHEAR-STRENGTH; COATINGS; AL2O3; MICROSTRUCTURE; WEAR; WETTABILITY; RESISTANCE; SOLDERS; ALLOYS; JOINTS;
D O I：
10.1016/j.ceramint.2016.07.035
中图分类号：
TQ174 [陶瓷工业]; TB3 [工程材料学];
学科分类号：
0805 ; 080502 ;
摘要：
Aluminum alloys are light-weight and one of the most interesting material solutions to optimize the strength/weight ratio to reduce car weight; however they are also relatively soft and therefore cannot be used for intensive wear applications. We developed an aluminum alloy part combined with hard and wear-resistant A1203-based ceramic plates on the surface for demanding mechanical parts for automotive industry such as disc brakes. Tribological tests of various engineering ceramic materials were performed in order to find a ceramic material with a combination of coefficient, wear resistance and thermal energy dissipation for the car brakes. A1203-based ceramic showed promising properties, as well as being cost effective. Two different approaches to braze ceramic on aluminum were investigated. A two-step brazing process using Cu-Sn-Ti-Zr filler alloy and a single step ultrasonic active soldering with Sn-Ag-Ti filler alloy. Larger areas of aluminum could be covered with a segmented brake design in which many ceramic plates were joined surface. Comparable tribological properties to those of the bulk ceramic material were achieved. (C) 2016 Elsevier Ltd and Techna Group S.r.l. All rights reserved.
引用
收藏
页码：15739 / 15746
页数：8
相关论文
共 50 条
  • [1] Interfacial Structure and Properties of Al2O3 Ceramic and TiAl Alloy Brazed Joints
    Niu Guobin
    Wang Dongpo
    Yang Zhenwen
    Wang Ying
    RARE METAL MATERIALS AND ENGINEERING, 2017, 46 (11) : 3282 - 3287
  • [2] WEAR CHARACTERISTICS OF TRADITIONAL AND NEW GENERATION BRAKE DISCS
    Rudnik, Dariusz
    Wojciechowski, Andrzej
    Sobczak, Jerzy
    ENGINEERING PLASTICITY AND ITS APPLICATIONS, 2010, : 206 - 210
  • [3] SiC particle reinforced Al matrix composites brazed on aluminum body for lightweight wear resistant brakes
    Ferraris, Monica
    Gili, Flavia
    Lizarralde, Xabier
    Igartua, Amaya
    Mendoza, Gemma
    Blugan, Gurdial
    Gorjan, Lovro
    Casalegno, Valentina
    CERAMICS INTERNATIONAL, 2022, 48 (08) : 10941 - 10951
  • [4] Mechanical properties of diamond grinding discs brazed in a continuous-belt tunnel furnace or vacuum furnace
    Sun, Bao-Jun
    Xiao, Bing
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2017, 89 (5-8): : 1379 - 1386
  • [5] In Situ Synthesis of Ceramic Reinforcements for Carbon/CuCrZr Joints Brazed with Composite Fillers
    Mao, Yangwu
    Yu, Si
    Deng, Quanrong
    Zhao, Pei
    JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE, 2016, 25 (12) : 5262 - 5268
  • [6] Performance analysis of brake discs in trains
    Habeeb, Hiyam Adil
    Mohan, Ahmed Esmael
    Abdullah, Mohd Azman
    Aziz, Mohamad Hanif Abdul
    Dan, Reduan Mat
    Harun, Mohd Hanif
    JURNAL TRIBOLOGI, 2020, 25 : 1 - 15
  • [7] Interfacial microstructure and mechanical property of brazed copper/SiO2 ceramic joint
    Song, Y. Y.
    Li, H. L.
    Zhao, H. Y.
    Liu, D.
    Song, X. G.
    Feng, J. C.
    VACUUM, 2017, 141 : 116 - 123
  • [8] Mechanical Properties of Alumina Ceramic/AgCuTi/GH99 Superalloy Brazed Joints
    Ye Xiaofeng
    Wang Yu
    Zhang Hengquan
    Fan Baoquan
    Ma Xinguang
    Fan Yongming
    RARE METAL MATERIALS AND ENGINEERING, 2018, 47 (11) : 3564 - 3570
  • [9] Wear mechanism evolution on brake discs for reduced wear and particulate emissions
    Cai, Ran
    Zhang, Jingzeng
    Nie, Xueyuan
    Tjong, Jimi
    Matthews, D. T. A.
    WEAR, 2020, 452
  • [10] Laser Cladding: An Innovative Surface Engineering Technique for Automotive Brake Discs
    Aurabh, A. S.
    Erma, P. C.
    Umar, A. K.
    LASERS IN ENGINEERING, 2023, 55 (1-2) : 39 - 64
12345