Effect of tool wear evolution on chip formation during dry machining of Ti-6Al-4V alloy

被引:55
作者
Dargusch, Matthew S. [1 ,3 ]
Sun, Shoujin [2 ,3 ]
Kim, Ji Won [1 ]
Li, Tong [4 ,5 ,6 ,7 ,8 ]
Trimby, Patrick [4 ,9 ]
Cairney, Julie [4 ,5 ]
机构
[1] Univ Queensland, Ctr Adv Mat Proc & Mfg, Sch Min & Mech Engn, Brisbane, Qld 4072, Australia
[2] Swinburne Univ Technol, Fac Sci Engn & Technol, Hawthorn, Vic 3122, Australia
[3] Def Mat Technol Ctr, Hawthorn, Vic, Australia
[4] Univ Sydney, Australian Ctr Microscopy & Microanal, Sydney, NSW 2006, Australia
[5] Univ Sydney, Aerosp Mech & Mechatron Engn, Sydney, NSW 2006, Australia
[6] Ruhr Univ Bochum, Inst Mat, Univ Str 150, D-44780 Bochum, Germany
[7] Ruhr Univ Bochum, Mat Res Dept, Univ Str 150, D-44780 Bochum, Germany
[8] Ruhr Univ Bochum, ZGH, Univ Str 150, D-44780 Bochum, Germany
[9] Oxford Instruments NanoAnal, Halifax Rd, High Wycombe HP12 3SE, Bucks, England
关键词
Deformation structure; Titanium alloys; Twinning; Machining; Electron backscattering diffraction (EBSD); TITANIUM-ALLOY; DEFORMATION;
D O I
10.1016/j.ijmachtools.2017.12.003
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The complex microstructure of segmented chips and the changing deformation mechanisms during the machining of the Ti-6Al-4V alloy for a given cutting tool have been explored. Chip geometry and microstructure were investigated for increasing volumes of material removed at a cutting speed at which the tool characteristically develops gradual flank wear. The degree of chip segmentation and deformation mode changed significantly as machining progressed from using a new tool towards a worn tool. Chip formation processes when machining near the end of the cutting tool life is characterised by increasing amounts of twinning formed through both tension and compression.
引用
收藏
页码:13 / 17
页数:5
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