The effect of effusion holes inclination angle on the adiabatic film cooling effectiveness in a three-sector gas turbine combustor rig with a realistic swirling flow

The introduction of Lean Burn concept as basic Low-NOx scheme for future aero-engines is heavily affecting the aero-thermal design of combustors. A great amount of air is admitted through the injection system with relevant swirl components, producing very complex flow structures (recirculations, vortex breakdown) for flame stabilization. As a consequence a reduced quantity of air is available for liner cooling, pushing the adoption of high effectiveness cooling schemes. Effusion cooling represents one of the first choices due to its low weight and a relatively easy manufacturability. Liner metal temperature is kept low by the combined protective effect of coolant film, heat removal inside holes and an improved cold-side convection. In lean burn systems the evolution of film protection can be heavily influenced by the swirl flow interaction with combustor walls. The subject of this work is to investigate the effects of the realistic flow field of a lean burn injector on the adiabatic film cooling effectiveness on an effusion cooled combustor liner. A dedicated three-sector rig was designed with the aim of measuring film effectiveness with Pressure Sensitive Paint technique. Three effusion cooling geometries with different inclination angles were tested at various levels of pressure drops across the perforation, resulting in different blowing ratio values. It was also taken into consideration several flow rate levels of starter film realized by spent dome cooling air, injected through a dedicated plain slot. The analysis of film effectiveness measurements were supported by flow field investigation in the near wall region carried out by means of Particle Image Velocimetry. Results pointed out the relevant impact of combustor flow field on the adiabatic film cooling effectiveness as well as a significant role of the inclination angle, recommending a careful revision of standard design practices based on one dimensional flow assumption and suggesting possible holes arrangement optimization. (C) 2017 Elsevier Masson SAS. All rights reserved.