Fundamental Investigation into Tool Wear and Surface Quality in High-Speed Machining of Ti6Al4V Alloy

被引:14
作者
Abbas, Adel T. [1 ]
Al Bahkali, Essam A. [1 ]
Alqahtani, Saeed M. [1 ]
Abdelnasser, Elshaimaa [2 ]
Naeim, Noha [2 ]
Elkaseer, Ahmed [2 ,3 ]
机构
[1] King Saud Univ, Dept Mech Engn, Coll Engn, POB 800, Riyadh 11421, Saudi Arabia
[2] Port Said Univ, Dept Prod Engn & Mech Design, Port Fuad 42526, Egypt
[3] Karlsruhe Inst Technol, Inst Automat & Appl Informat, D-76344 Karlsruhe, Germany
关键词
high-speed machining; Ti6Al4V; flank wear; crater wear; carbide insert; surface roughness; TITANIUM-ALLOY; CHIP FORMATION; INTEGRITY; CARBIDE; PARAMETERS; MECHANISMS; MORPHOLOGY; ROUGHNESS;
D O I
10.3390/ma14237128
中图分类号
O64 [物理化学(理论化学)、化学物理学];
学科分类号
070304 ; 081704 ;
摘要
This paper reports a fundamental investigation consisting of systematic trials into the response of Ti6Al4V alloy to high-speed machining using carbide inserts. It is a useful extension to work previously published, and aims at assessing the impact of the process parameters, depth of cut, cutting speed and feed rate in addition to cutting length, and their interrelations, on observed crater and flank wear and roughness of the machined surface. The results showed that abrasion was the most important flank wear mechanism at high speed. It also showed that increased cutting length accelerated crater wear more than exhibited flank wear and had considerable effect on surface roughness. In particular, crater wear increased by over 150% (on average), and flank wear increased by 40% (on average) when increasing cutting length from 40 to 120 mm. However, cutting the same length increased surface roughness by 50%, which helps explain how progression of tool wear leads to deteriorated surface quality. ANOVA was used to perform statistical analyses of the measured data and revealed that cutting length and depth of cut had the greatest effect on both crater and flank wear of the cutting tool. These results confirm that high-speed machining of Ti6Al4V alloy is a reliable process, with cutting speed identified as having a relatively small influence on the tool wear and resultant roughness of the machined surface relative to other parameters.
引用
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页数:19
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